{"product_id":"zonesun-zs-dm1-automatic-prefilled-syringe-de-nesting-machine-for-tub-nest","title":"ZONESUN ZS-DM1 Automatic Prefilled Syringe De-nesting Machine for Tub Nest","description":"\u003ch2\u003eZONESUN ZS-DM1 Automatic Prefilled Syringe De-nesting Machine\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN ZS-DM1 automatic denesting machine removes prefilled syringes from nest tubs and transfers them one by one to downstream filling and stoppering lines. It supports BD, BG, SCHOTT, SCF, and other formats, with custom options for special specifications. Built on a SUS304 frame with SUS316L and medical-grade silicone product-contact parts to meet pharmaceutical standards. PLC with touchscreen enables real-time monitoring, fault detection, and alarms for easy maintenance. Modular design allows standalone or inline integration. Optional Grade A laminar flow hood available for higher cleanliness requirements.\u003c\/p\u003e\n\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomatic Syringe Extraction Unit\u003c\/strong\u003e — Gently removes prefilled syringes from nest trays and transfers them without damage to the barrels.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eTilting Discharge Mechanism\u003c\/strong\u003e — Tilts the holding assembly to guide syringes smoothly into the downstream filling line infeed rail.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAseptic Glove Port Design\u003c\/strong\u003e — Integrated glove ports allow manual adjustments and interventions while maintaining the sterile environment.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eModular Control System\u003c\/strong\u003e — Modular electrical components simplify operation and integration with syringe filling, stoppering, and other equipment.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eOptional Grade A Laminar Flow Hood\u003c\/strong\u003e — Creates a localized ISO Class 5 clean airflow area above the processing zone for higher aseptic requirements.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eBenefits\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eGentle Handling\u003c\/strong\u003e — Damage-free extraction from nest tubs.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAseptic Design\u003c\/strong\u003e — SUS316L contact parts and glove ports maintain sterility.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFlexible Integration\u003c\/strong\u003e — Works seamlessly with filling and stoppering lines.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eClean Operation\u003c\/strong\u003e — Optional laminar flow hood meets strict pharmaceutical standards.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eUser-Friendly\u003c\/strong\u003e — PLC control with real-time monitoring and fault detection.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003cdiv style=\"overflow-x: auto; -webkit-overflow-scrolling: touch;\"\u003e\n  \u003ctable style=\"width: 100%; border-collapse: collapse; min-width: 320px;\"\u003e\n    \u003cthead\u003e\n      \u003ctr style=\"background-color: #f5f5f5;\"\u003e\n\u003cth style=\"text-align: left; padding: 8px 12px; border: 1px solid #ddd;\"\u003eParameter\u003c\/th\u003e\n\u003cth style=\"text-align: left; padding: 8px 12px; border: 1px solid #ddd;\"\u003eValue\u003c\/th\u003e\n\u003c\/tr\u003e\n    \u003c\/thead\u003e\n    \u003ctbody\u003e\n      \u003ctr\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eModel\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eZS-DM1\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr style=\"background-color: #fafafa;\"\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eVoltage\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003e380V \/ 220V, 50\/60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eTotal Power\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003e0.8 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr style=\"background-color: #fafafa;\"\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eApplicable Syringes\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003e0.5–10 ml (mold change for different specs)\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eCompatible Formats\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eBD, BG, SCHOTT, SCF (custom available)\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr style=\"background-color: #fafafa;\"\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eCompressed Air\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003e0.55–0.75 MPa, 15 L\/S\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eMachine Dimensions\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003e2230 × 900 × 1800 mm (without laminar flow hood)\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr style=\"background-color: #fafafa;\"\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003eMachine Weight\u003c\/td\u003e\n\u003ctd style=\"padding: 8px 12px; border: 1px solid #ddd;\"\u003e400 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003c\/tbody\u003e\n  \u003c\/table\u003e\n\u003c\/div\u003e\n\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cp\u003eIdeal for denesting prefilled syringes (BD, BG, SCHOTT, SCF formats) in pharmaceutical, vaccine, and medical device production lines requiring sterile, high-speed processing.\u003c\/p\u003e\n\n\u003cp\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_01_7c19e28f-4e73-4a82-91be-2044f0cfc277.jpg?v=1786525412\" alt=\"ZS-DM1 automatic denesting machine overview – Easy Integration, SUS304 \u0026amp; 316\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_02_299b7914-9b2e-4c45-b7c6-00ba06589a30.jpg?v=1786525412\" alt=\"ZS-DM1 automatic syringe extraction unit – denesting from tub nest tray\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_03_7a815dd5-2b09-404f-806c-4edb9d613168.jpg?v=1786525412\" alt=\"ZS-DM1 tilting discharge mechanism – syringe transfer to filling line\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_04_92bf6371-c1c3-4991-b04b-50ae7eeab6d1.jpg?v=1786525412\" alt=\"ZS-DM1 aseptic glove port design – sterile manual intervention\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_05_954062e7-6ccd-4fe1-8ade-d0752af65877.jpg?v=1786525415\" alt=\"ZS-DM1 modular control system – conveyor and tub nest transport\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_06_fe2ab3f8-c6b8-43a7-9757-b105c4d721b6.jpg?v=1786525415\" alt=\"ZS-DM1 optional Grade A laminar flow hood – ISO Class 5 aseptic environment\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_07_64bd105a-e646-41c4-a053-fdc4d223cb09.jpg?v=1786525415\" alt=\"ZS-DM1 syringe denesting machine – pharmaceutical GMP production line\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_08_e33258e8-c52a-4bf1-ad37-5f42fcb2c0a9.jpg?v=1786525415\" alt=\"ZS-DM1 prefilled syringe denesting – BD SCHOTT SCF format compatibility\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_09_f110ad0e-1843-4420-b01b-9cd38902f364.jpg?v=1786525414\" alt=\"ZS-DM1 SUS316L contact parts – medical-grade silicone for sterile processing\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_10_158ce7fb-8cf0-4192-8be0-175e5214a35a.jpg?v=1786525414\" alt=\"ZS-DM1 inline integration with syringe filling and stoppering line\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_11_306cc456-e541-442c-87c0-2028b7fa8f5d.jpg?v=1786525414\" alt=\"ZONESUN ZS-DM1 automatic syringe denesting machine – vaccine and pharmaceutical production\"\u003e\n\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"ZS-DM1","offer_id":45350790693046,"sku":null,"price":22400.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/8001_dfa5dd12-00ae-492a-be05-be26c802210a.jpg?v=1786525404","url":"https:\/\/www.zonesunpack.com\/da\/products\/zonesun-zs-dm1-automatic-prefilled-syringe-de-nesting-machine-for-tub-nest","provider":"ZONESUN Packaging Machine","version":"1.0","type":"link"}