Overview
The ZONESUN ZS-UWB8 is a fully automatic ultrasonic vial washing machine designed for thorough, high-efficiency cleaning of small pharmaceutical and cosmetic vials. It integrates automatic bottle unscrambling, ultrasonic cleaning, high-pressure deionized water flushing, compressed air purging, and automatic bottle collection in a single continuous inline process. With a production capacity of 30–50 bottles per minute per lane and a dual-lane configuration supporting both 3 ml and 10 ml vials (Cillin bottles), the ZS-UWB8 delivers high cleanliness standards with a breakage rate of ≤ 1% — making it suitable for GMP-compliant pharmaceutical filling lines and cosmetic vial packaging operations.
Technical Parameters
- Model: ZS-UWB8
- Voltage: 110V, 60Hz (single-phase)
- Production Capacity: 30–50 bottles/min/lane
- Applicable Bottle Range: 3 ml–10 ml vials (Cillin bottles)
- Dual Lanes: 3 ml lane and 10 ml lane
- Breakage Rate: ≤ 1%
- Deionized Water Pressure: 0.3 MPa
- Air Pressure: 0.25 MPa
- Ultrasonic Power: 1.5 kW (220V AC)
- Machine Weight: 400 kg
- Machine Dimensions: 2180 × 750 × 1880 mm
Applications
- Pharmaceutical Injectable Vial Washing: Pre-fill cleaning of glass Cillin vials for injectable drug products, vaccines, and biological formulations requiring particulate-free, endotoxin-reduced vial interiors compliant with GMP and pharmacopeial cleanliness standards.
- Sterile Liquid Fill Lines: Vial washing upstream of sterile filling and stoppering operations for antibiotic solutions, lyophilized products, and ophthalmic preparations requiring validated cleaning processes and documented breakage rates.
- Cosmetic Serum & Ampoule Packaging: Cleaning of small glass vials and ampoules for cosmetic serum, hyaluronic acid, and beauty treatment products requiring high-clarity, particle-free containers for premium retail presentation.
- Nutraceutical & Supplement Vial Lines: Washing of glass vials for liquid nutritional supplements, vitamin injections, and oral liquid nutraceuticals requiring clean, residue-free containers for product integrity and regulatory compliance.
- Veterinary Pharmaceutical Packaging: Pre-fill vial washing for veterinary injectable products, vaccines, and biological preparations requiring the same cleanliness standards as human pharmaceutical vial washing operations.
- Diagnostic Reagent & Laboratory Vial Preparation: Cleaning of small glass vials for diagnostic reagent filling, laboratory sample containers, and in-vitro diagnostic (IVD) product packaging requiring contamination-free vial interiors.
Key Features
- Integrated 4-Stage Cleaning Process — Unscramble, Ultrasonics, Water Flush, Air Purge: The ZS-UWB8 combines automatic bottle unscrambling, ultrasonic bath cleaning, high-pressure deionized water flushing, and compressed air purging in a single continuous inline process — eliminating manual handling between cleaning stages and ensuring consistent cleanliness across every vial.
- Dual-Lane Configuration — 3 ml & 10 ml Vials Simultaneously: Two independent processing lanes handle 3 ml and 10 ml Cillin vials concurrently, doubling throughput compared to single-lane washers and enabling simultaneous processing of different vial sizes without lane changeover.
- 30–50 Bottles/Min/Lane High-Speed Output: Continuous automated washing at 30–50 bottles per minute per lane supports high-volume pharmaceutical and cosmetic filling line requirements, replacing manual or semi-automatic washing operations that create production bottlenecks.
- Ultrasonic Cleaning — 1.5 kW Transducer Power: High-frequency ultrasonic cavitation penetrates internal vial surfaces, dislodging particulate contamination, glass dust, and residual manufacturing debris that high-pressure water flushing alone cannot remove — achieving the cleanliness levels required for injectable and sterile fill applications.
- High-Pressure Deionized Water Flushing (0.3 MPa): Deionized water at 0.3 MPa rinses loosened contaminants from internal and external vial surfaces after ultrasonic treatment, preventing redeposition of particles and ensuring ion-free final rinse water contact with vial interiors.
- Compressed Air Purging (0.25 MPa): Final compressed air blow-off removes residual water droplets from vial interiors and exteriors before downstream drying or filling, reducing moisture carryover into the filling station and preventing dilution of fill product.
- Low Breakage Rate — ≤ 1%: Gentle mechanical handling throughout the unscrambling, transport, and washing cycle maintains vial breakage at or below 1%, minimizing glass contamination risk and reducing vial loss costs on high-value pharmaceutical packaging lines.
- Automatic Bottle Unscrambling & Collection: Integrated unscrambler feeds randomly oriented vials into the washing lanes automatically, and a collection system gathers cleaned vials at the output — enabling fully unattended operation without manual vial loading or unloading between the washer and downstream equipment.
