Description
The ZONESUN ZS-PRT200 is a high-efficiency plate-type pasteurizer and UHT sterilizer designed for continuous heat treatment and cooling of liquid and semi-liquid products such as fruit pulps, sauces, milk, juice, tomato paste, and cream. It utilizes advanced plate heat exchange technology for rapid heating, precise temperature holding, and instant cooling while maximizing energy efficiency.
Available in capacities from 1,000 L/H to 5,000 L/H, the system features full sanitary stainless steel construction, CIP cleaning capability, and skid-mounted integration for easy installation. It is ideal for extending shelf life while preserving flavor, color, and nutrients in food and beverage production.
Technical Specifications
| Parameter | 1000 L/H | 2000 L/H | 3000 L/H | 5000 L/H |
|---|---|---|---|---|
| Production Capacity | 1,000 L/H | 2,000 L/H | 3,000 L/H | 5,000 L/H |
| Total Power | 4.5 kW | 4.5 kW | 4.5 kW | 7 kW |
| Steam Pressure | 0.3–0.4 MPa | 0.3–0.4 MPa | 0.3–0.4 MPa | 0.4–0.5 MPa |
| Compressed Air | 0.4 MPa | 0.4 MPa | 0.4 MPa | 0.4 MPa |
| Steam Consumption | 200–250 kg/h | 200–250 kg/h | 200–250 kg/h | 650–700 kg/h |
| Cooling Water Flow | 1 T/h | 3–4 T/h | 5–6 T/h | 6–7 T/h |
| Holding Time | 5s / 15s / 30s | 5s / 15s / 30s | 5s / 15s / 30s | 5s / 15s / 30s |
Key Highlights
- Capacity Range: 1,000–5,000 L/H (four configurations)
- Technology: Plate heat exchange — faster heating & cooling vs. tubular systems
- Sterilization Modes: Pasteurization (HTST) & UHT sterilization
- Holding Time Options: 5s / 15s / 30s (selectable)
- Power Consumption: 4.5 kW (1000–3000 L/H) / 7 kW (5000 L/H)
- Steam Pressure: 0.3–0.5 MPa
- CIP Cleaning: Built-in Clean-In-Place — no disassembly required
- Construction: Full sanitary 304/316L stainless steel, food-grade contact surfaces
- Installation: Skid-mounted, pre-assembled — minimal on-site engineering
- Applications: Milk, juice, tomato paste, fruit pulp, sauce, cream, liquid pharma
Why Choose the ZS-PRT200?
- ✅ Plate Heat Exchange Technology: Rapid heating and instant cooling with high thermal efficiency — significantly reduces energy consumption vs. tubular systems
- ✅ 1,000–5,000 L/H Scalable Capacity: Four capacity configurations to match small-batch artisan production through large-scale industrial processing lines
- ✅ Precise Temperature Holding: Selectable holding times of 5s / 15s / 30s for flexible pasteurization and UHT sterilization protocols
- ✅ CIP Cleaning Capability: Built-in Clean-In-Place system enables fast, thorough sanitation without disassembly — minimizes downtime between production runs
- ✅ Full Sanitary Stainless Steel Construction: All product-contact surfaces meet food-grade hygiene standards for dairy, beverage, and pharmaceutical applications
- ✅ Skid-Mounted Integration: Pre-assembled on a single skid for fast installation, easy relocation, and minimal on-site engineering work
- ✅ Shelf Life Extension: Effective pathogen elimination preserves flavor, color, and nutrients while significantly extending product shelf life
Ideal Applications
- Dairy Processing: Milk pasteurization, cream sterilization, whey processing, yogurt base heat treatment
- Juice & Beverage: Fruit juice pasteurization, NFC juice sterilization, plant-based milk, functional beverages
- Sauce & Condiment: Tomato paste, fruit pulp, chili sauce, soy sauce, vinegar, salad dressing sterilization
- Food & Nutraceutical: Liquid egg, broth, soup base, health supplement liquids, probiotic beverages
- Pharmaceutical & Cosmetic: Liquid medicine sterilization, cosmetic emulsion heat treatment, oral liquid processing