Automatic Small Bottle Filling and Capping
The ZONESUN ZS-AFC55 integrates automatic bottle feeding, liquid filling, inner stopper placement, and outer cap capping into a continuous production process. Two high-temperature magnetic pumps dispense compatible low-viscosity liquids in a 10–100 mL filling range, with a specified production speed of 35–40 bottles/min and filling accuracy of ±1%.
Key Features
- High-temperature magnetic pump filling: Two pumps support compatible low-viscosity liquids at temperatures up to 100°C.
- Automatic bottle feeding: The bottle unscrambler organizes and feeds bottles to support continuous operation.
- Cam-driven rotary indexing: Coordinates bottle positioning through the filling, stopper-feeding, and capping stations.
- Diving filling nozzles: Vertical nozzle movement helps control dispensing and reduce splashing.
- Automatic stopper and cap feeding: Vibratory bowls sort and position compatible closures, while the servo-driven capping head applies adjustable torque.
- PLC touchscreen control: Supports parameter storage, speed adjustment, and real-time production counting.
- Photoelectric detection: Supports no-bottle-no-fill operation and related stopper and cap detection functions.
Applications
Suitable for small-bottle packaging of compatible low-viscosity liquids, such as essential oils, clear fruit juice, and tea beverages. Confirm the liquid, operating temperature, bottle dimensions, inner stopper, and cap compatibility before ordering. Actual output and accuracy depend on the liquid and packaging configuration.
Specifications
| Model | ZS-AFC55 |
|---|---|
| Power Supply | 220 V / 50 Hz / 5 A |
| Filling Range | 10–100 mL |
| Filling Accuracy | ±1% |
| Filling Pump | High-temperature magnetic pump, 2 pumps |
| Production Speed | 35–40 bottles/min |
| Maximum Liquid Temperature | Up to 100°C, subject to material compatibility |
| Filling Nozzles | SUS304 |
| Outer Cap / Inner Stopper Vibratory Bowls | SUS304 |
| Cap Pass Rate | ≥99.9% |
| Machine Dimensions (L × W × H) | About 2400 × 2430 × 1500 mm |
| Net Weight | About 450 kg |
| Main Machine Package Size | 2230 × 1180 × 1630 mm |
| Bottle Unscrambler Package Size | 1030 × 990 × 1090 mm |
| Package Weight | 732 kg + 137 kg |
Before Ordering
An air compressor is required and sold separately. The documented power supply is 220 V / 50 Hz / 5 A. Please confirm your local power supply and provide bottle, stopper, and cap samples or specifications to verify the machine configuration. Application bottles shown are illustrative samples.
Product Details
