Introducing the ZS-FAL180F5 Full Automatic Packaging Line — your end-to-end solution for handling and packaging corrosive liquids into gallon-size bottles. This integrated system combines efficiency, precision, and corrosion-resistant engineering to meet the demands of chemical, cleaning, and industrial liquid production.
It consists of four core machines, each optimized for a specific process:
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Negative Ion Bottle Washing Machine (Model: ZS-WB4): Customizable for various bottle sizes, with a high throughput of approx. 2000 bottles/hour.
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Ten-Head Anti-Corrosion Filling Machine (Model: ZS-YTCR10A): Supports filling ranges from 100ml to 3000ml with high speed and precision, ideal for harsh liquids like acids and detergents.
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Servo-Driven Capping Machine (Model: ZS-XG440F): Ensures reliable sealing across cap sizes Φ30–120mm; powered by Mitsubishi/Siemens components.
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Double-Sided Labeling Machine (Model: ZS-TB300R): Designed for stable and accurate label placement, compatible with large roll sizes and various bottle dimensions.
This fully automatic line operates at approx. 600 bottles per hour, offering powerful automation with customizable specifications across all modules. Built with corrosion-resistant materials and global brand components like Siemens, Mitsubishi, and Omron, it ensures long-term durability and minimal maintenance.
Parameter
Bottle Washing Machine
Machine Model ;ZS-WB4
Voltage ;380V / 750W
Suitable Bottle Size ;Customizable
Working Capacity ;Approx. 2000 bottles/hour
Machine Dimensions ;Approx. 5820 × 1900 × 1180 mm
Machine Weight ;Approx. 350 kg
Corrosive Liquid Filling Machine
Model ZS-YTCR10A
Voltage 110/220V, 50-60Hz, 1.5KW
Air Pressure 0.4–0.7 MPa
Suitable Bottle Diameter Φ30mm – Φ120mm
Suitable Bottle Height 40mm – 350mm
Hopper Size Approx. 2000 × 350 × 300mm (Customizable)
Filling Range 100ml – 3000ml
Filling Speed Approx. 600 bottles/hour (varies by volume)
Machine Dimensions Approx. 4365 × 991 × 2298mm
Bottle Capping Machine Specifications
Parameter Details
Machine Model ZS-XG440F
Voltage 110/220V, 50–60Hz, 2kW
Suitable Cap Size Φ30–120mm (Customizable)
Suitable Bottle Height Customizable
Air Pressure 0.7 MPa
Working Capacity 5–15 bottles per minute (BPM)
Machine Size Approx. 2000 × 700 × 1600 mm
Machine Weight Approx. 350 kg
Machine Configuration Details
Component Brand Origin
PLC Controller Mitsubishi / Siemens Japan / Germany
Control Panel Siemens Germany
Pneumatic Components Airtac Taiwan, China
Intermediate Relay Omron Japan
labeling Machine
Model ZS-TB300R
Voltage 220V / 110V, 50–60Hz
Power Approx. 2500W
Labeling Speed Approx. 10–60 bottles/min (varies by size)
Suitable Product Size 150–310mm (H) × 150–250mm (W)
Label Size 15–300mm (W) × 15–200mm (H)
Label Roll Inner Diameter Φ75mm
Label Roll Outer Diameter Φ350mm
Machine Dimensions Approx. 3018 × 1422 × 1859mm
Labeling Machine Configuration
Component Brand Origin
PLC Siemens Germany
Control Panel Siemens Germany
Label Sensor SICK Germany
Inverter Siemens Germany
FILLING CONTROL PANEL
The control panel provides centralized settings for the anti-corrosion filling process.
ANTI-CORROSION FILLING HEADS
The filling heads dispense corrosive cleaning liquids into gallon-size bottles while supporting the line’s specified filling range.
UV STERILIZING ELEVATOR
The elevator transfers caps while the integrated UV section supports cap treatment before feeding.
AUTOMATIC CAP FEEDING
The cap-feeding mechanism organizes and supplies caps to the capping station.
CAPPING MECHANISM
The capping unit positions and tightens caps on filled bottles.
LABELING MECHANISM
The labeling station applies labels to bottles after filling and capping.
