ZONESUN ZS-FS80 Automatic Ice Cream Filling & Sealing Machine
The ZONESUN ZS-FS80 is a fully automatic multi-station ice cream filling and sealing machine designed for high-volume production of cups, cones, paper boxes, and tubular popsicles. With 8 working lanes and a capacity of 8,000–12,000 pcs/hour, it integrates automatic container dispensing, pattern filling, nut and granule dosing, lid placing, heat sealing, and finished product ejection into one continuous production line. Available in 2/4/6/8-head configurations for flexible output scaling.
Key Features
- Automatic Cup/Cone Dispensing: Automatically separates and feeds sugar cones or paper cups into conveyor molds — preventing jams and missed containers for smooth, continuous operation.
- Pattern Filling System: Precision nozzles control filling path and volume to create uniform patterns and consistent product appearance across all lanes.
- Nut & Granule Dosing System: Accurately dispenses peanuts, nuts, chocolate chips, and other granular ingredients into multiple containers simultaneously.
- Automatic Lid Placing & Heat Sealing: Picks and places plastic or paper lids, then seals using pneumatic pressing or heat sealing for secure, tamper-evident packaging.
- Automatic Ejection & Discharge: Pneumatic push-rods smoothly eject finished products from molds and transfer them to the outfeed conveyor after sealing.
- Customizable Head Configuration: Available in 2, 4, 6, or 8-head setups to match your production volume and floor space requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZS-FS80 |
| Production Capacity | 8,000–12,000 pcs/hour |
| Working Lanes | 8 lanes (2/4/6/8 heads customizable) |
| Applicable Containers | Cone/egg-shaped cups, plastic cups, paper boxes, tubular popsicles |
| Main Motor Power | 3.5–5.5 kW |
| Total Power (with heating) | Approx. 7.5–12 kW |
| Power Supply | 3-Phase 380V / 50Hz |
| Air Pressure | 0.6–0.8 MPa |
| Air Consumption | 0.6–1.2 m³/min |
| Machine Dimensions (L×W×H) | ~5500 × 1200 × 2100 mm |
| Machine Weight | ~3,500 kg |
Applications
The ZS-FS80 is ideal for automated filling and packaging of ice cream products across a wide range of container formats:
- Sugar cones and egg-shaped (cone-shaped) containers
- Plastic cups and paper boxes
- Tubular popsicles and stick ice cream
- Multi-flavor or ingredient-topped ice cream products
Suitable for ice cream manufacturers requiring high-speed, multi-lane production with integrated filling, dosing, sealing, and discharge in a single automated line.
Automatic Cup/Cone Dispensing & Separating
Automatically separates and dispenses sugar cones or paper cups into the conveyor molds, preventing jamming or missed cups for smooth and continuous feeding.
Pattern Filling System
Controls the filling path and volume through precision filling nozzles to create uniform, attractive patterns and consistent product appearance.
Nut & Granule Dosing System
Accurately dispenses peanuts, nuts, chocolate chips, and other granular ingredients into multiple cups for consistent dosing.
Automatic Lid Placing & Heat Sealing/Pressing
Automatically picks and places plastic or paper lids, then seals them using pneumatic pressing or heat sealing for hygienic and secure packaging.
Automatic Ejection & Smooth Discharge
After sealing, pneumatic push-rods smoothly eject finished ice creams from the molds and transfer them to the conveyor, preventing damage or tipping.
