Overview
The ZONESUN ZS-MD60 is a high-precision industrial X-ray inspection system designed for online detection and automatic rejection of foreign object contaminants in packaged products. Using an 80 kV X-ray source (max 210 W) and advanced image analysis running on a Linux-based operating system, it reliably detects metal (ball ≥0.3 mm, wire ≥0.2×2 mm), glass, ceramic, stone, and dense contaminants in composite, foil, and multi-layer packaging that defeats conventional metal detectors. With a 500×300 mm inspection tunnel, up to 20 kg product capacity, conveyor speeds of 5–60 m/min, and a high-efficiency pneumatic automatic rejection device, the ZS-MD60 ensures food safety and quality control on high-speed production lines. The full mirror 304 stainless steel body and IP66-rated conveyor meet food-grade hygiene and washdown requirements.
Technical Parameters
| Parameter | Specification |
|---|---|
| Model | ZS-MD60 |
| X-Ray Source | 80 kV, max power 210 W |
| Operating System | Linux (Kernel 4.10) |
| Conveyor Speed | 5–60 m/min |
| Max Product Weight | 20 kg |
| Inspection Tunnel (W × H) | Max 500 mm × Max 300 mm |
| Power Supply | AC 220V, 50–60 Hz |
| Waterproof Rating | Conveyor IP66 / Other components IP40 |
| Body Material | Full mirror 304 stainless steel |
| Operating Temperature | 0–45°C, Humidity 30–85% (non-condensing) |
| Detection Accuracy — Metal Ball | ≥ 0.3 mm |
| Detection Accuracy — Metal Wire | ≥ 0.2 × 2 mm |
| Detection Accuracy — Ceramic / Glass Ball | ≥ 1.0 mm |
Key Highlights
- X-Ray Source: 80 kV / 210 W — penetrates foil, composite & multi-layer packaging
- Metal Detection: Ball ≥ 0.3 mm | Wire ≥ 0.2 × 2 mm
- Glass / Ceramic Detection: Ball ≥ 1.0 mm
- Inspection Tunnel: 500 mm (W) × 300 mm (H)
- Max Product Weight: 20 kg
- Conveyor Speed: 5–60 m/min (adjustable, inline-ready)
- Rejection: Automatic pneumatic rejection — no line stoppage
- Washdown: IP66 conveyor — high-pressure water cleaning compliant
- Construction: Mirror 304 stainless steel — GMP / HACCP compliant
- OS: Linux Kernel 4.10 — advanced image analysis, low false-reject rate
- Operating Range: 0–45°C, 30–85% RH
Key Features
🔍 80 kV X-Ray — Detects Metal, Glass, Ceramic & Stone
The 80 kV X-ray source penetrates composite, foil, and multi-layer packaging to detect metal balls ≥0.3 mm, wires ≥0.2×2 mm, and glass/ceramic balls ≥1.0 mm — catching contaminants that conventional metal detectors cannot identify in metallized or foil packaging.⚡ 5–60 m/min High-Speed Inline Inspection
Adjustable conveyor speed from 5 to 60 m/min enables integration into high-speed production lines without creating a throughput bottleneck, supporting continuous inspection at full line speed.📦 500×300 mm Large Inspection Tunnel — Up to 20 kg
The wide 500 mm × 300 mm tunnel accommodates large-format packaged products up to 20 kg, covering the full range of retail, food service, and industrial packaging formats from small pouches to bulk cartons.🤖 Automatic Pneumatic Rejection Device
Contaminated products are automatically diverted by a high-speed pneumatic rejection mechanism immediately after detection — removing non-conforming products from the line without stopping production or requiring manual intervention.🧼 IP66 Conveyor — Full Washdown Ready
The IP66-rated conveyor belt system withstands high-pressure water washdown cleaning, meeting food production hygiene requirements for wet processing environments and daily sanitation protocols.🛡️ Full Mirror 304 Stainless Steel Body
All external surfaces are fabricated from mirror-finish 304 stainless steel, providing corrosion resistance, easy cleaning, and compliance with food-grade material standards for GMP and HACCP production environments.💻 Linux-Based Advanced Image Analysis
The Linux operating system (Kernel 4.10) runs advanced X-ray image processing algorithms that distinguish contaminants from product density variations, reducing false rejection rates while maintaining high detection sensitivity.🌡️ Wide Operating Range — 0–45°C, 30–85% RH
Designed for operation across a wide ambient temperature and humidity range, enabling deployment in chilled, ambient, and warm production environments without performance degradation.
Applications
🍞 Packaged Food — Snacks, Baked Goods & Dry Foods
Inline X-ray inspection of chips, crackers, cookies, cereals, and dried food products in foil, composite, and multi-layer packaging for metal, glass, and ceramic contaminant detection before retail distribution.🥫 Dairy & Cheese Products
Foreign object inspection of packaged cheese, butter, and dairy products in foil and composite packaging where conventional metal detectors are ineffective due to product conductivity and packaging material.🍫 Confectionery & Chocolate
X-ray inspection of chocolate bars, candy, and confectionery products in foil and metallized film packaging for metal, glass, and stone contaminants that cannot be detected by standard metal detection systems.🧴 Industrial & Non-Food Products
X-ray foreign object detection for packaged industrial components, rubber products, plastics, and consumer goods requiring contaminant inspection in composite or opaque packaging where visual inspection is not possible.