Integrated Air Cleaning, Filling and Capping for 30mL Bottles
The ZONESUN ZS-AFC39W combines 10-station tracking vacuum air cleaning, 10-head peristaltic pump filling, automatic cap placement and 8-head rotary capping. It is designed for compatible collagen drinks, liquid supplements, vitamin solutions and other small-volume liquid products.
Price: US$49,999. Shipping, taxes and import duties are excluded.
Standard configuration: 30mL, 380V / 50Hz, three-phase four-wire. Bottle and cap handling components are matched to the agreed container specification. Other bottle formats require customization confirmation.
Air compressor required and purchased separately. Supply clean compressed air at 0.25–0.35MPa with a documented consumption of 30m³/h.
Key Features
- Tracking vacuum air cleaning: ten cleaning heads remove loose dust and particles from bottle interiors before filling.
- Ten-head peristaltic filling: liquid travels through replaceable pump tubing for controlled dosing and convenient product-path maintenance.
- Servo-controlled tracking filling: coordinates volumetric dosing with bottle movement.
- Customized guide starwheels: position and transfer compatible bottles between the working stations.
- Eight-head magnetic torque capping: rotary three-jaw heads grip and tighten matching caps with controlled torque.
- PLC touchscreen control: coordinates air cleaning, filling, cap placement and capping, with bottle and cap detection support.
- Finished bottle collection: collects capped bottles for handling and transfer to downstream equipment.
Applications and Operating Scope
For compatible small-volume liquid beverages and supplements in matched bottles and caps. Confirm liquid viscosity, foaming behavior, tubing compatibility, fill temperature and closure requirements using samples. The documented capacity is 7,000–8,000 bottles/hour; actual output, accuracy and closure performance depend on the agreed product and container configuration.
Vacuum air cleaning removes loose particles. It is not a validated sterilization process, and this listing does not specify an aseptic filling system.
Production Process
Bottle infeed → tracking vacuum air cleaning → ten-head peristaltic filling → automatic cap placement → eight-head rotary capping → finished bottle collection.
Technical Specifications
| Model | ZS-AFC39W |
|---|---|
| Power supply | 380V, 50Hz, three-phase four-wire |
| Total power | 3kW |
| Production capacity | 7,000–8,000 bottles/hour under suitable operating conditions |
| Bottle cleaning | Tracking vacuum air cleaning; 10 stations |
| Standard filling volume | 30mL, single specification |
| Filling temperature | 0–60°C |
| Filling stations | 10 |
| Filling method | Peristaltic pump, tracking volumetric filling |
| Filling accuracy | ≤±1%, subject to liquid, tubing, calibration and operating conditions |
| Capping stations | 8 |
| Capping method | Rotary three-jaw magnetic torque capping |
| Capping qualification rate | ≥99.8% under specified operating conditions |
| Clean compressed-air pressure | 0.25–0.35MPa |
| Clean compressed-air consumption | 30m³/h |
| Filling nozzle material | SUS316 stainless steel |
| Other specified product-contact components | SUS304 stainless steel; confirm the complete wetted-material specification |
| Machine dimensions (L × W × H) | 5200 × 1350 × 1800mm |
Confirm Before Ordering
Please provide liquid, bottle and cap samples, container drawings, target fill volume and output. Confirm cap torque, tubing and product-contact materials, cleaning procedure, compressed-air quality and electrical supply. Downstream labeling, coding, inspection and packaging equipment can be configured separately. Confirm the final scope, installation requirements and shipping weight before dispatch.
Machine Details
Integrated Vial Filling and Capping
Combines tracking vacuum air cleaning, peristaltic pump filling and magnetic torque capping for compatible small liquid bottles. Standard filling volume is 30mL.
Applications
Suitable for compatible collagen beverages, liquid supplements, vitamin solutions and similar small-volume liquids. Bottle, cap and liquid compatibility must be confirmed with samples.
Technical Specifications
The documented configuration has ten cleaning stations, ten filling stations and eight capping stations, with 380V / 50Hz three-phase four-wire power. Performance depends on the specified operating conditions.
Machine Layout
The integrated layout includes the bottle infeed conveyor, air cleaning structure, peristaltic pump and filling section, capping structure and status light.
Air Compressor Required
An air compressor is required and sold separately. Supply clean compressed air at 0.25–0.35MPa, with documented consumption of 30m³/h.
Vacuum Air Cleaning System
Ten tracking vacuum air cleaning heads remove dust and loose particles from bottle interiors before filling, helping keep the filling process cleaner.
Ten-Head Filling System
Ten filling heads use peristaltic pumps with replaceable tubing for controlled liquid dosing, convenient maintenance and reduced contact with internal pump components.
Bottle Guide Starwheel
Customized starwheels position and transfer bottles between working stations to maintain stable movement through the machine.
Magnetic Torque Capping System
Eight rotary three-jaw capping heads grip and tighten matching caps using magnetic torque control. Confirm cap compatibility and required torque for your application.
Finished Bottle Collection Tray
Collects capped bottles for convenient handling and transfer to downstream packaging processes.
Complete Machine View
Overview of the ZS-AFC39W air cleaning, filling and capping machine. Bottle and cap handling components are configured to the agreed container specification.