ZONESUN ZS-HYS60 Automatic Syringe Packaging Line
The ZONESUN ZS-HYS60 is a fully automatic syringe feeding and pouch packaging line designed for high-speed, aseptic packaging of 0.5 ml to 60 ml syringes. It integrates incline elevator feeding, vibratory orientation, film forming, precise syringe loading, heat sealing, and cutting into one continuous system. With speeds of 50–300 pcs/min, it significantly reduces manual labor while ensuring consistent, high-quality packaging for medical and pharmaceutical applications.
Key Features
Automatic Feeding & Orientation
Incline elevator and vibratory bowl automatically sort and align syringes, rejecting misaligned units for smooth horizontal positioning.
Precise Filling & Synchronized Loading
Servo-controlled system loads oriented syringes into formed pouches accurately, one per bag.
Airtight Sealing & Precision Cutting
Constant-temperature heat sealing and high-precision cutting produce secure, neat individual packages.
PLC Control & HMI
Programmable logic controller with color touchscreen for real-time monitoring and parameter adjustment.
Benefits
- High Efficiency – Up to 300 pcs/min with full automation.
- Aseptic & Hygienic – Minimal manual contact reduces contamination risk.
- Flexible – Handles 0.5–60 ml syringes with or without needles.
- Cost Saving – Uses roll film instead of pre-made bags.
- Reliable – Stable performance with fault detection and synchronization.
Specifications
| Machine Model | ZS-HYS60 |
| Production Speed | 50–300 pcs/min (depending on specifications) |
| Applicable Syringes | 0.5 ml – 60 ml (with/without needles) |
| Packaging Materials | Paper-plastic composite, dialysis paper, PE film, BOPP, etc. |
| Power Supply | 380V / 220V, 50/60 Hz, 2–5 kW |
| Air Pressure | 0.6 – 0.8 MPa |
| Control System | PLC + Color Touch Screen |
| Machine Weight | Approx. 800–1500 kg (with elevator) |
Applications
Ideal for automatic packaging of disposable syringes, prefilled syringes, infusion set components, and other medical devices. Widely used in pharmaceutical and medical device production lines requiring sterile, single-unit pouch packaging.
AUTOMATIC SYRINGE FEEDING
Automatically feeds and orients syringes for packaging.
FILM FORMING & POUCH CREATION
Forms roll film into pouches with adjustable package length.
SYNCHRONIZED SYRINGE LOADING
Places oriented syringes into the formed pouches.
HEAT SEALING & CUTTING
Seals and cuts individual syringe pouches during the final packaging stage.
