ZONESUN ZS-DM1 Automatic Prefilled Syringe De-nesting Machine
The ZONESUN ZS-DM1 automatic denesting machine removes prefilled syringes from nest tubs and transfers them one by one to downstream filling and stoppering lines. It supports BD, BG, SCHOTT, SCF, and other formats, with custom options for special specifications. Built on a SUS304 frame with SUS316L and medical-grade silicone product-contact parts to meet pharmaceutical standards. PLC with touchscreen enables real-time monitoring, fault detection, and alarms for easy maintenance. Modular design allows standalone or inline integration. Optional Grade A laminar flow hood available for higher cleanliness requirements.
Key Features
- Automatic Syringe Extraction Unit — Gently removes prefilled syringes from nest trays and transfers them without damage to the barrels.
- Tilting Discharge Mechanism — Tilts the holding assembly to guide syringes smoothly into the downstream filling line infeed rail.
- Aseptic Glove Port Design — Integrated glove ports allow manual adjustments and interventions while maintaining the sterile environment.
- Modular Control System — Modular electrical components simplify operation and integration with syringe filling, stoppering, and other equipment.
- Optional Grade A Laminar Flow Hood — Creates a localized ISO Class 5 clean airflow area above the processing zone for higher aseptic requirements.
Benefits
- Gentle Handling — Damage-free extraction from nest tubs.
- Aseptic Design — SUS316L contact parts and glove ports maintain sterility.
- Flexible Integration — Works seamlessly with filling and stoppering lines.
- Clean Operation — Optional laminar flow hood meets strict pharmaceutical standards.
- User-Friendly — PLC control with real-time monitoring and fault detection.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | ZS-DM1 |
| Voltage | 380V / 220V, 50/60 Hz |
| Total Power | 0.8 kW |
| Applicable Syringes | 0.5–10 ml (mold change for different specs) |
| Compatible Formats | BD, BG, SCHOTT, SCF (custom available) |
| Compressed Air | 0.55–0.75 MPa, 15 L/S |
| Machine Dimensions | 2230 × 900 × 1800 mm (without laminar flow hood) |
| Machine Weight | 400 kg |
Applications
Ideal for denesting prefilled syringes (BD, BG, SCHOTT, SCF formats) in pharmaceutical, vaccine, and medical device production lines requiring sterile, high-speed processing.
AUTOMATIC SYRINGE EXTRACTION
Gently removes prefilled syringes from nest tubs for transfer to downstream equipment.
TILTING DISCHARGE MECHANISM
Guides denested syringes smoothly into the downstream infeed rail.
ASEPTIC GLOVE PORTS
Allow manual adjustment within the enclosed processing area.
MODULAR CONTROL SYSTEM
Supports straightforward operation and integration with connected equipment.
OPTIONAL LAMINAR FLOW HOOD
Provides localized clean airflow over the processing area when specified.
