{"product_id":"zonesun-zs-fal180g10-automatic-4-head-bottle-filling-capping-line-complete-packaging-machine","title":"ZONESUN ZS-FAL180G10 Automatic 4-Head Bottle Filling \u0026 Capping Line | Complete Packaging Machine","description":"\u003ch2\u003eOverview\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN ZS-FAL180G10 is a complete automatic paste filling and capping line for paste and other viscous products. Running at 30–50 bottles\/min, it integrates rotary bottle unscrambling, 4-head servo piston filling, vibratory cap feeding, cap pressing, and multi-wheel tightening into one continuous system — delivering precise dosing and stable closure with minimal manual intervention.\u003c\/p\u003e\n\n\u003ch2\u003eProduction Flow\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eBottle Unscrambling → 4-Head Servo Piston Filling → Cap Feeding → Cap Pressing → Multi-Wheel Tightening → Finished Output\u003c\/strong\u003e\u003c\/p\u003e\n\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003ch3\u003eRotary Bottle Unscrambler\u003c\/h3\u003e\n\u003cp\u003eAutomatically organizes containers and continuously feeds them onto the conveyor for uninterrupted downstream filling.\u003c\/p\u003e\n\n\u003ch3\u003e4-Head Servo Piston Filling\u003c\/h3\u003e\n\u003cp\u003eFour filling heads run simultaneously with servo-driven piston control — precise, consistent dosing of paste and viscous products. Pneumatically controlled nozzles reduce dripping for cleaner operation.\u003c\/p\u003e\n\n\u003ch3\u003eVibratory Bowl Cap Feeder\u003c\/h3\u003e\n\u003cp\u003eAuto-sorts and orients caps, then continuously feeds them to the capping station for stable production flow.\u003c\/p\u003e\n\n\u003ch3\u003ePress \u0026amp; Multi-Wheel Capping\u003c\/h3\u003e\n\u003cp\u003eCaps are first pressed into position, then progressively tightened by multiple capping wheels for reliable and consistent bottle closure.\u003c\/p\u003e\n\n\u003ch2\u003ePerformance Highlights\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e30–50 bottles\/min\u003c\/strong\u003e overall line speed\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e4-head simultaneous filling\u003c\/strong\u003e with servo piston precision\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCap diameter:\u003c\/strong\u003e 18–70 mm  |  Bottle diameter: 20–160 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle height:\u003c\/strong\u003e 30–300 mm\u003c\/li\u003e\n\u003cli\u003eFull line integration — unscrambling to capping, one system\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eSpecifications\u003c\/h2\u003e\n\u003ch3\u003eFilling Line (ZS-FAL180G10)\u003c\/h3\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eLine Model\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eZS-FAL180G10\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eProduction Speed\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e30–50 bottles\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eFilling Heads\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e4-Head Servo Piston\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eFilling Product\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003ePaste \u0026amp; viscous products\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCapping Process\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eCap Pressing + Multi-Wheel Tightening\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch3\u003eCapping Machine (ZS-XG16P)\u003c\/h3\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eModel\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eZS-XG16P\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eBottle Height\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e30–300 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCap Diameter\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e18–70 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eBottle Diameter\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e20–160 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eWorking Speed\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e20–60 bottles\/min (size \u0026amp; shape dependent)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eVoltage\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eAC 110 V \/ 220 V, 50–60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eAir Pressure\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e0.4–0.6 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eMachine Size\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e2,420 × 680 × 1,700 mm + Vibratory Sorter: 500 × 500 × 1,640 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cp\u003eSuited for automated filling and capping of paste, cream, sauce, and other compatible viscous products in bottles. The integrated unscrambling-to-tightening workflow minimizes manual handling across the entire packaging process.\u003c\/p\u003e\n\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_01_02190d4d-b00a-412d-baba-4583598d4e35.jpg?v=1788252376\" alt=\"ZS-FAL180G10 automatic paste filling and capping line overview\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_02_4fb31a6e-9a0c-46b9-a69e-43b9d5c2b523.jpg?v=1788252377\" alt=\"Rotary bottle unscrambler\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_03_6b2d5669-4c13-4c1a-9a13-f86f9dd22e8c.jpg?v=1788252377\" alt=\"4-head servo piston filling system\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_04_ae45467f-1f91-4313-a7ae-d670c2a3c571.jpg?v=1788252378\" alt=\"Vibratory bowl cap feeder\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_05_825bd2d5-fec4-4690-88f3-fa5688a21b0d.jpg?v=1788252378\" alt=\"Cap pressing and tightening station\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_06_7a7c4607-7141-4885-bd82-707756105682.jpg?v=1788252377\" alt=\"Multi-wheel capping machine ZS-XG16P\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_07_b62b1524-33a8-4812-b500-116c93ecea97.jpg?v=1788252379\" alt=\"Paste filling application\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"6-0\"\u003e\u003cstrong\u003eFour-Head Filling:\u003c\/strong\u003e Four filling heads operate simultaneously to increase production capacity.\u003c\/p\u003e\u003cp data-image-detail=\"6-1\"\u003e\u003cstrong\u003ePneumatically Controlled Nozzles:\u003c\/strong\u003e Pneumatically controlled nozzles ensure stable filling and help reduce dripping for cleaner operation.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_08_8d2734b9-20f8-4146-8e92-cfa3a9facbfb.jpg?v=1788252379\" alt=\"Viscous product filling line\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"7-0\"\u003e\u003cstrong\u003eServo Piston System:\u003c\/strong\u003e The servo-driven piston system provides precise, consistent dosing of paste and other viscous products, with adjustable filling parameters for stable production.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_09_10bc07de-472b-4718-ac73-bd2bdcc0ec15.jpg?v=1788252378\" alt=\"Cosmetics cream filling line\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"8-0\"\u003e\u003cstrong\u003eHopper:\u003c\/strong\u003e Stores paste and continuously supplies material to the filling system, supporting stable and consistent production.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_10_eaf58b4a-f13e-4c66-b091-a8718bc8b8b2.jpg?v=1788252379\" alt=\"Sauce and condiment filling application\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"9-0\"\u003e\u003cstrong\u003eCap Pressing:\u003c\/strong\u003e Caps are first pressed into position.\u003c\/p\u003e\u003cp data-image-detail=\"9-1\"\u003e\u003cstrong\u003eMulti-Wheel Tightening:\u003c\/strong\u003e Multiple capping wheels then progressively tighten the caps for stable, consistent closure.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_11_75441a1b-91a1-41ff-bc99-2b9107a5fe89.jpg?v=1788252378\" alt=\"Filling line conveyor system\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"10-0\"\u003e\u003cstrong\u003eVibratory Bowl:\u003c\/strong\u003e Automatically sorts and orients caps, then continuously feeds them to the capping station for stable production.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_12_16a5608a-ef7a-4387-8403-5c895c19e47f.jpg?v=1788252378\" alt=\"Integrated control panel\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"11-0\"\u003e\u003cstrong\u003eBottle Unscrambler:\u003c\/strong\u003e The rotary unscrambler organizes containers and continuously feeds them onto the conveyor for downstream filling.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_13_8cacb1ac-08ca-4835-8d17-5a6b962b9e29.jpg?v=1788252377\" alt=\"ZS-FAL180G10 machine detail\"\u003e\u003c\/p\u003e","brand":"ZONESUN Packaging Machine","offers":[{"title":"110v","offer_id":45397301067958,"sku":null,"price":15600.0,"currency_code":"USD","in_stock":true},{"title":"220v","offer_id":45397301100726,"sku":null,"price":15600.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/8001_9c985e0b-146d-4637-bbe9-59a7dde87641.jpg?v=1788253281","url":"https:\/\/www.zonesunpack.com\/it\/products\/zonesun-zs-fal180g10-automatic-4-head-bottle-filling-capping-line-complete-packaging-machine","provider":"ZONESUN Packaging Machine","version":"1.0","type":"link"}