The ZONESUN ZS-FSCS05 High-Accuracy Automatic Vision Counting Machine is designed for fast and precise counting of fasteners, connectors, terminals, capacitors, buttons, seeds, medicine, steel beads, and other small parts. Using an industrial vision camera and high-precision vision counting system, it provides 99.99% counting accuracy with no negative error. The dual-stage feeding system, enclosed inspection area, low-drop structure, and integrated conveyor help maintain stable material flow while reducing product damage. It can also connect with tubular film, premade pouch, and VFFS packaging machines for automated counting and packaging.
Key Features
- High-precision vision counting: Detects and counts passing parts without conventional mechanical counting contact.
- Industrial touchscreen: Supports parameter setting and real-time monitoring of counts, production data, and machine status.
- Dual-stage feeding: Combines bulk and fine feeding with intermediate buffering for controlled material flow.
- Enclosed inspection area: Helps reduce interference from ambient light for stable vision recognition.
- Packaging integration: Compatible with tubular film, premade pouch, and VFFS packaging machines.
Specifications
| Model | ZS-FSCS05 |
|---|---|
| Size Range | Cube: L 2–30 mm; Cuboid/Cylinder: Φ≤20 mm, L≤50 mm |
| Counting Accuracy | 99.99%, no negative error |
| Pack Quantity | ≥100 pcs |
| Power Supply | 220 V, 50 Hz |
| Power | 0.4 kW |
| Air Pressure | 0.5–0.6 MPa |
| Efficiency | Φ10 mm, 1000 pcs: 3–4 packs/min; Φ25 mm, 200 pcs: 3–4 packs/min |
| Dimensions | 1180 × 600 × 970 mm |
High-Accuracy Automatic Vision Counting Machine
The ZS-FSCS05 uses an industrial vision camera and high-precision recognition system for automatic, non-contact counting of small parts.
Applications
Suitable for compatible fasteners, connectors, cold press terminals, capacitors, zipper parts, buttons, seeds, medicine, blood collection needles, steel beads, and other small components.
Technical Parameters
Supports cubes measuring 2–30 mm and cuboid or cylindrical products up to 20 mm in diameter and 50 mm in length. Specified accuracy is 99.99% with no negative error, for pack quantities of 100 pieces or more.
Machine Structure
The machine combines a high-precision vision counting system, industrial touchscreen control, and integrated conveyor belt in a compact counting platform.
Touchscreen Control
Set counting parameters and monitor real-time counts, production data, and machine status through the intuitive industrial touchscreen interface.
Vision Counting
Uses machine vision to automatically detect and count small parts as they pass through the inspection area, providing fast, non-contact counting.
Industrial Vision Camera
Captures high-speed images of passing parts for real-time recognition and accurate quantity calculation.
Enclosed Vision Inspection
Helps reduce interference from ambient light while providing a controlled environment for stable vision recognition and counting.
Dual-Stage Feeding
Combines bulk feeding and fine feeding with intermediate material buffering to provide controlled product flow for accurate counting and efficient batch dispensing.
Automatic Conveyor Feeding
Continuously transports compatible parts through the vision counting area for stable movement and efficient detection.
Integrated Counting Platform
The horizontal conveyor structure supports smoother transfer and discharge while helping reduce unnecessary product drops during counting.