Automatic Brush Cap Feeding and Screw Capping
The ZONESUN ZS-XG16PC combines vibratory brush-cap sorting, bottle separation, automatic cap placement and screw tightening for compatible nail polish bottles and other brush-cap containers. Its conveyor links the placement and tightening stations for a coordinated closing process at 20–60 bottles/min, depending on bottle and cap size and shape.
Features
- Brush-cap vibratory feeder: Sorts and orients compatible caps for continuous feeding.
- Automatic cap placement: Guides brush caps onto positioned containers before tightening.
- Bottle separating mechanism: Spaces and positions bottles one by one.
- Automatic screw tightening: Grips and tightens compatible caps with attached brushes.
- Touchscreen operation: Adjust operating settings and monitor production status.
- Conveyor transfer: Moves containers through cap placement, tightening and discharge.
Applications
Designed for compatible brush-cap nail polish and cosmetic containers, as well as brush-cap packaging used for adhesives, coatings and maintenance products. Feeder tracks, cap placement tooling and bottle guides must be matched to the actual bottles and caps. Please provide bottle and brush-cap samples or drawings for compatibility confirmation before ordering.
Production workflow: Brush-cap sorting and feeding → bottle separation and positioning → cap placement → screw tightening → finished bottle discharge.
Supply requirements: Select 110V or 220V, 50–60 Hz. Compressed air at 0.4–0.6 MPa is required, with an OD 8 mm connector. Vibratory feeder cap range, speed and dimensions are customized to the application.
Specifications
| Line model | ZS-XG16PC |
|---|---|
| Process | Brush-cap feeding, placement and screw capping |
| Voltage | 110V or 220V, 50–60 Hz; select above |
| Feeder model | ZS-CVP1 |
| Feeder material | Stainless steel |
| Feeder suitable cap diameter / speed / dimensions | Customized |
| Capping machine model | ZS-XG16 |
| Bottle height (capping machine) | 30–300 mm |
| Bottle diameter (capping machine) | 20–160 mm |
| Cap diameter (capping machine) | 18–70 mm |
| Working speed | 20–60 bottles/min, depending on bottle and cap size and shape |
| Air pressure | 0.4–0.6 MPa |
| Air connector | OD 8 mm |
| Capping machine dimensions | Approx. 1930 × 740 × 1600 mm |
| Capping machine packing dimensions | Approx. 2000 × 820 × 1760 mm |
| Capping machine net / gross weight | Approx. 113 kg / 192.5 kg |
Listed dimensions and weights refer to the ZS-XG16 capping machine, not the complete configured line. Final feeder and line layout depend on the selected bottles, brush caps and tooling. Size ranges do not guarantee compatibility with every bottle or cap design.
