The ZONESUN ZS-JJ01S combines automatic cartridge feeding, rotary indexing, small-volume liquid filling, vacuum-assisted rubber stopper insertion, and finished cartridge discharge. Its servo-driven peristaltic pump fills 1–10 mL per cycle, with a production speed of approximately 10–15 cartridges per minute.
Specifications
| Model | ZS-JJ01S |
|---|---|
| Production capacity | 10–15 cartridges/min |
| Filling heads | 1 |
| Filling range | 1–10 mL |
| Filling accuracy | ≤±3% |
| Filling method | Servo-driven peristaltic pump |
| Applicable cartridge height | Customizable |
| Applicable cartridge diameter | Customizable |
| Cartridge feeding | Hopper-type automatic feeder |
| Stoppering method | Vacuum-assisted rubber stopper insertion |
| Power | 3.1 kW, 9 A |
| Power supply | 110/220/380 V, 50/60 Hz |
| Air pressure | 0.6–0.8 MPa |
| Control system | Touchscreen control |
| Machine dimensions (L × W × H) | 1100 × 1050 × 2150 mm |
| Net weight | 200 kg |
Key Features
- Integrated rotary process: Feeds and positions cartridges, fills them, inserts rubber stoppers, and discharges finished units.
- Servo-driven peristaltic pump: Provides controlled filling for 1–10 mL volumes through one standard filling head.
- Automatic cartridge feeding: A hopper organizes cartridges and feeds them vertically into the rotary turntable.
- Vacuum-assisted stoppering: Picks up and inserts rubber stoppers into compatible cartridges.
- Laminar flow hood: Directs controlled airflow over the filling and stoppering area to help maintain a cleaner processing environment.
- Customizable handling: Cartridge height and diameter can be customized to suit the selected container.
Configuration note: The standard machine has one filling head. Confirm cartridge dimensions, liquid properties, stopper specifications, and the required voltage before ordering. Filling accuracy and output may depend on the product and operating conditions.
Product Details
Machine overview. Automatic cartridge feeding, filling, rubber stopper insertion, and discharge in one rotary system.
Applications. For compatible cartridge containers requiring small-volume liquid filling and rubber stopper insertion.
Specifications. 10–15 cartridges/min, one filling head, 1–10 mL, accuracy ≤±3%, 3.1 kW, 110/220/380 V at 50/60 Hz, air pressure 0.6–0.8 MPa, dimensions 1100 × 1050 × 2150 mm, net weight 200 kg.
Main components. The diagram identifies the laminar flow hood, bottle holder, filling head, vacuum plug-in station, vacuum pump, turntable, and machine case.
Touchscreen control panel. Set filling and stoppering parameters and monitor machine operation.
Precision filling head. Dispenses the preset liquid volume into each compatible cartridge.
Automatic cartridge feeding. Feeds cartridges vertically into the rotary turntable slots for positioning before filling and stoppering.
Vacuum plug-in station. Uses vacuum assistance to pick up and insert rubber stoppers into cartridges.
Cartridge feeding hopper. Holds and organizes bulk cartridges before feeding them into the rotary system.
Laminar flow hood. Provides controlled airflow over the filling and stoppering area to help maintain a cleaner processing environment.
Finished product discharge. Guides completed cartridges out of the machine for collection or downstream handling.
Vacuum pump system. Supplies the vacuum used for controlled rubber stopper pickup and insertion.
Enclosed machine design. Three-quarter view of the guarded rotary filling and stoppering unit, showing the touchscreen control panel and the connected external vacuum unit.
Front view. Shows the transparent safety enclosure, rotary cartridge handling area, control panel, and mobile base.