{"product_id":"automatic-prefilled-syringe-filling-and-capping-machine-line-feeding-assembly-filling-stoppering-system","title":"ZONESUN ZS-FAL180SY1 Automatic Prefilled Syringe Filling \u0026 Capping Production Line","description":"\u003ch2\u003eZONESUN ZS-FAL180SY1 Automatic Prefilled Syringe Filling \u0026amp; Capping Production Line\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN ZS-FAL180SY1 is an automatic prefilled syringe filling and capping production line designed for producing prefilled catheter flush syringes and other plastic prefilled syringe products. It automatically handles feeding, assembly, siliconization, filling, cap feeding, capping, and reject removal, achieving 1,800–2,400 syringes per hour. Syringes are inverted and filled from the tip side using ceramic pumps to minimize residual air and improve consistency. Product-contact parts are made of SUS316L stainless steel and medical-grade silicone, with an optional Class 100 laminar flow hood for higher cleanliness requirements.\u003c\/p\u003e\n\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomatic Feeding Station\u003c\/strong\u003e – Automatically sorts and transfers syringe components into the production line, reducing manual handling and improving consistency.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eSiliconization \u0026amp; Assembly Station\u003c\/strong\u003e – Japanese micro-atomization spray valves deliver precise, splash-free siliconization, while the assembly mechanism completes stopper installation in a synchronized process.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eTop Filling Structure (Inverted Filling)\u003c\/strong\u003e – Syringes are inverted before filling so product is filled from the tip, minimizing residual air inside the barrel. Ceramic pumps provide accurate volumetric filling with ≤±1% accuracy.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eVibratory Cap Feeding System\u003c\/strong\u003e – Polished SUS316L stainless steel vibratory bowl automatically sorts and supplies caps without hard-to-clean dead corners.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomatic Capping Station\u003c\/strong\u003e – Servo-controlled capping ensures stable assembly quality and supports different prefilled syringe cap structures.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eBenefits\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eHigh Efficiency\u003c\/strong\u003e – 1,800–2,400 syringes per hour with full automation from feeding to capping.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAccurate Filling\u003c\/strong\u003e – Ceramic pumps deliver ≤±1% filling accuracy with minimal residual air.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAseptic Design\u003c\/strong\u003e – SUS316L contact parts and optional Class 100 laminar flow hood meet pharmaceutical GMP standards.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePrecise Siliconization\u003c\/strong\u003e – Splash-free micro-spray coating ensures smooth syringe plunger performance.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eLabor Saving\u003c\/strong\u003e – Integrated process from feeding to capping reduces manual operation and contamination risk.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003cdiv style=\"overflow-x:auto;\"\u003e\n  \u003ctable style=\"width:100%;border-collapse:collapse;min-width:320px;\"\u003e\n    \u003ctbody\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eModel\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003eZS-FAL180SY1\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eVoltage\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e380V \/ 220V, 50–60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003ePower\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e6 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eApplicable Syringe Size\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e0.5–50 mL (different sizes require different molds)\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eFilling Range\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e0.3–50 mL (pump change may be required)\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eFilling Heads\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e1\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eCapping Heads\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e1\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eFilling Accuracy\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e≤±1%\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eProduction Capacity\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e1,800–2,400 syringes\/hour\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eCompressed Air\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e0.55–0.75 MPa, 20 L\/s\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;border-bottom:1px solid #e0e0e0;white-space:nowrap;background:#f9f9f9;\"\u003eMachine Dimensions\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;border-bottom:1px solid #e0e0e0;\"\u003e~3400 × 950 × 1800 mm (L × W × H, excl. laminar flow hood)\u003c\/td\u003e\n\u003c\/tr\u003e\n      \u003ctr\u003e\n\u003cth style=\"text-align:left;padding:8px 12px;white-space:nowrap;background:#f9f9f9;\"\u003eMachine Weight\u003c\/th\u003e\n\u003ctd style=\"padding:8px 12px;\"\u003e~1,100 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003c\/tbody\u003e\n  \u003c\/table\u003e\n\u003c\/div\u003e\n\n\u003ch2\u003eConfiguration Options\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eWith Laminar Flow Hood\u003c\/strong\u003e – Class 100 laminar flow hood for aseptic filling environments (recommended for pharmaceutical GMP lines)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eWithout Laminar Flow Hood\u003c\/strong\u003e – Standard configuration for general medical device production\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomatic Feeding System\u003c\/strong\u003e – Choose Liquid Feeder or Paste Feeder depending on product viscosity\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cp\u003eIdeal for automatic production of the following prefilled syringe products:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003ePrefilled catheter flush syringes (saline, heparin)\u003c\/li\u003e\n  \u003cli\u003ePrefilled injection syringes for pharmaceutical use\u003c\/li\u003e\n  \u003cli\u003ePlastic prefilled syringe products for medical devices\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eSuitable for pharmaceutical manufacturers and medical device companies requiring high accuracy, sterility, and consistent quality in prefilled syringe production.\u003c\/p\u003e\n\n\u003cp\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_01_63985d5b-0fb3-4ded-902d-34df93a2b73f.jpg?v=1787106245\" alt=\"ZONESUN ZS-FAL180SY1 Automatic Prefilled Syringe Filling and Capping Production Line – Full Line Overview\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_02_e19961ca-f25c-4d08-9080-c3cb61f5a9ec.jpg?v=1787106242\" alt=\"ZONESUN ZS-FAL180SY1 Syringe Filling Line – Side View with Laminar Flow Hood\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_03_14cb6110-5c65-4682-ba78-78b978d542e9.jpg?v=1787106243\" alt=\"ZONESUN ZS-FAL180SY1 Prefilled Syringe Line – Filling and Capping Station\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_04_b64c2b8b-1fcb-48df-8852-ecec700a4a2d.jpg?v=1787106247\" alt=\"ZONESUN ZS-FAL180SY1 Syringe Filling Machine – Ceramic Pump Filling Detail\"\u003e\n  \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_05_1b4f1c12-6745-4946-9047-f8e4037dfc90.jpg?v=1787106246\" alt=\"ZONESUN ZS-FAL180SY1 Prefilled Syringe Production Line – Application Example\"\u003e\n\u003c\/p\u003e\n\n\u003ch2\u003eComponent Details\u003c\/h2\u003e\n\n\u003ch3\u003eAutomatic Feeding Station\u003c\/h3\u003e\n\u003cp\u003eAutomatically sorts and transfers syringe barrels and components into the production line, reducing manual handling and ensuring consistent orientation for downstream processing.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_06_21b11e42-e29d-4685-90ef-dbc32e235e20.jpg?v=1787106244\" alt=\"ZONESUN ZS-FAL180SY1 Automatic Syringe Feeding Station\"\u003e\n\n\u003ch3\u003eSiliconization \u0026amp; Assembly Station\u003c\/h3\u003e\n\u003cp\u003eJapanese micro-atomization spray valves deliver precise, splash-free silicone coating inside the syringe barrel, while the synchronized assembly mechanism completes stopper installation.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_07_e13cd86e-4ef8-4d17-9362-24f7c7bdca83.jpg?v=1787106246\" alt=\"ZONESUN ZS-FAL180SY1 Siliconization and Assembly Station\"\u003e\n\n\u003ch3\u003eInverted Ceramic Pump Filling\u003c\/h3\u003e\n\u003cp\u003eSyringes are inverted for tip-side filling using ceramic pumps, minimizing residual air in the barrel and achieving ≤±1% volumetric filling accuracy for consistent product quality.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_08_76b55455-b8a7-4cd3-85f0-63c7a60f578c.jpg?v=1787106246\" alt=\"ZONESUN ZS-FAL180SY1 Inverted Ceramic Pump Filling Station\"\u003e\n\n\u003ch3\u003eVibratory Cap Feeding System\u003c\/h3\u003e\n\u003cp\u003ePolished SUS316L stainless steel vibratory bowl automatically sorts and continuously supplies caps to the capping station without dead corners that are difficult to clean.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_09_d4d30757-4bab-4b31-a366-1c79e60e555e.jpg?v=1787106246\" alt=\"ZONESUN ZS-FAL180SY1 SUS316L Vibratory Cap Feeding System\"\u003e\n\n\u003ch3\u003eServo-Controlled Capping Station\u003c\/h3\u003e\n\u003cp\u003eServo motor-controlled capping mechanism ensures stable, consistent cap assembly quality and accommodates different prefilled syringe cap structures with precise torque control.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_10_3156c3c2-917d-4bd4-a0fa-9c93262b341e.jpg?v=1787106246\" alt=\"ZONESUN ZS-FAL180SY1 Servo-Controlled Automatic Capping Station\"\u003e\n\n\u003ch3\u003eOptional Class 100 Laminar Flow Hood\u003c\/h3\u003e\n\u003cp\u003eOptional Class 100 laminar flow hood creates a localized aseptic environment over the filling and capping zone, meeting pharmaceutical GMP requirements for sterile prefilled syringe production.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_11_57cc8d71-35d7-4ffa-ade2-5fc02b076cbe.jpg?v=1787106246\" alt=\"ZONESUN ZS-FAL180SY1 Optional Class 100 Laminar Flow Hood\"\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_12_3de0576b-bd18-4a5c-b403-02263710ef32.jpg?v=1787106246\" alt=\"ZONESUN ZS-FAL180SY1 Prefilled Syringe Filling Line – Complete Production View\"\u003e","brand":"ZONESUN","offers":[{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 110v \/ Liquid Feeder","offer_id":45368523391158,"sku":null,"price":85999.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 110v \/ Paste Feeder","offer_id":45368523423926,"sku":null,"price":88399.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 220v \/ Liquid Feeder","offer_id":45368523456694,"sku":null,"price":85199.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 220v \/ Paste Feeder","offer_id":45368523489462,"sku":null,"price":87599.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 110v \/ Liquid Feeder","offer_id":45368523522230,"sku":null,"price":75499.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 110v \/ Paste Feeder","offer_id":45368523554998,"sku":null,"price":77899.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 220v \/ Liquid Feeder","offer_id":45368523587766,"sku":null,"price":74699.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 220v \/ Paste Feeder","offer_id":45368523620534,"sku":null,"price":77099.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/8001_ad806a46-1885-455c-a6ff-8e24bb4ad5cc.jpg?v=1787106917","url":"https:\/\/www.zonesunpack.com\/nl\/products\/automatic-prefilled-syringe-filling-and-capping-machine-line-feeding-assembly-filling-stoppering-system","provider":"ZONESUN Packaging Machine","version":"1.0","type":"link"}