Overview
The ZONESUN ZS-FAL180G10 is a complete automatic paste filling and capping line for paste and other viscous products. Running at 30–50 bottles/min, it integrates rotary bottle unscrambling, 4-head servo piston filling, vibratory cap feeding, cap pressing, and multi-wheel tightening into one continuous system — delivering precise dosing and stable closure with minimal manual intervention.
Production Flow
Bottle Unscrambling → 4-Head Servo Piston Filling → Cap Feeding → Cap Pressing → Multi-Wheel Tightening → Finished Output
Key Features
Rotary Bottle Unscrambler
Automatically organizes containers and continuously feeds them onto the conveyor for uninterrupted downstream filling.
4-Head Servo Piston Filling
Four filling heads run simultaneously with servo-driven piston control — precise, consistent dosing of paste and viscous products. Pneumatically controlled nozzles reduce dripping for cleaner operation.
Vibratory Bowl Cap Feeder
Auto-sorts and orients caps, then continuously feeds them to the capping station for stable production flow.
Press & Multi-Wheel Capping
Caps are first pressed into position, then progressively tightened by multiple capping wheels for reliable and consistent bottle closure.
Performance Highlights
- 30–50 bottles/min overall line speed
- 4-head simultaneous filling with servo piston precision
- Cap diameter: 18–70 mm | Bottle diameter: 20–160 mm
- Bottle height: 30–300 mm
- Full line integration — unscrambling to capping, one system
Specifications
Filling Line (ZS-FAL180G10)
| Line Model | ZS-FAL180G10 |
| Production Speed | 30–50 bottles/min |
| Filling Heads | 4-Head Servo Piston |
| Filling Product | Paste & viscous products |
| Capping Process | Cap Pressing + Multi-Wheel Tightening |
Capping Machine (ZS-XG16P)
| Model | ZS-XG16P |
| Bottle Height | 30–300 mm |
| Cap Diameter | 18–70 mm |
| Bottle Diameter | 20–160 mm |
| Working Speed | 20–60 bottles/min (size & shape dependent) |
| Voltage | AC 110 V / 220 V, 50–60 Hz |
| Air Pressure | 0.4–0.6 MPa |
| Machine Size | 2,420 × 680 × 1,700 mm + Vibratory Sorter: 500 × 500 × 1,640 mm |
Applications
Suited for automated filling and capping of paste, cream, sauce, and other compatible viscous products in bottles. The integrated unscrambling-to-tightening workflow minimizes manual handling across the entire packaging process.
Four-Head Filling: Four filling heads operate simultaneously to increase production capacity.
Pneumatically Controlled Nozzles: Pneumatically controlled nozzles ensure stable filling and help reduce dripping for cleaner operation.
Servo Piston System: The servo-driven piston system provides precise, consistent dosing of paste and other viscous products, with adjustable filling parameters for stable production.
Hopper: Stores paste and continuously supplies material to the filling system, supporting stable and consistent production.
Cap Pressing: Caps are first pressed into position.
Multi-Wheel Tightening: Multiple capping wheels then progressively tighten the caps for stable, consistent closure.
Vibratory Bowl: Automatically sorts and orients caps, then continuously feeds them to the capping station for stable production.
Bottle Unscrambler: The rotary unscrambler organizes containers and continuously feeds them onto the conveyor for downstream filling.
