{"product_id":"zonesun-zs-fal180v16-automatic-spray-bottle-filling-capping-machine-line-industrial-filler","title":"ZONESUN ZS-FAL180V16 Automatic Spray Bottle Filling Capping Machine Line | Industrial Filler","description":"\u003ch2\u003eOverview\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN ZS-FAL180V16 is a complete automatic liquid filling line that integrates bottle unscrambling, gear pump tracking filling, cap dropping, capping, and checkweighing with auto-rejection into one continuous system. Combining five dedicated machines, it delivers smooth bottle handling, precise filling, reliable capping, and accurate weight inspection — ideal for sauces, syrups, oils, cosmetics, liquid detergents, and other liquid products.\u003c\/p\u003e\n\n\u003ch2\u003eProduction Flow\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eBottle Unscrambling → Tracking Filling → Cap Dropping → Capping → Weight Inspection → Auto Rejection → Finished Output\u003c\/strong\u003e\u003c\/p\u003e\n\n\u003ch2\u003eMain Equipment\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eZS-LP300\u003c\/strong\u003e — Bottle Unscrambler\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eZS-VTGF4\u003c\/strong\u003e — Gear Pump Tracking Filling Machine\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eZS-XG446S\u003c\/strong\u003e — Cap Dropping Machine\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eZS-XG440B\u003c\/strong\u003e — Capping Machine\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eZS-MD210\u003c\/strong\u003e — Checkweigher \u0026amp; Rejecting Machine\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003ch3\u003eBottle Unscrambling (ZS-LP300)\u003c\/h3\u003e\n\u003cp\u003eAutomatically organizes and feeds bottles into the line for continuous, orderly transfer to the filling station.\u003c\/p\u003e\n\n\u003ch3\u003eTracking Filling (ZS-VTGF4)\u003c\/h3\u003e\n\u003cp\u003eGear pump filling head follows bottle movement during filling — no stop-and-go, enabling true continuous production.\u003c\/p\u003e\n\n\u003ch3\u003eCap Dropping (ZS-XG446S)\u003c\/h3\u003e\n\u003cp\u003eGuides and places caps precisely onto bottle openings before capping for stable, accurate cap positioning.\u003c\/p\u003e\n\n\u003ch3\u003eAutomatic Capping (ZS-XG440B)\u003c\/h3\u003e\n\u003cp\u003eTightens caps continuously after placement. Handles bottle diameters of 35–120 mm at 2,000–6,000 bottles\/hour.\u003c\/p\u003e\n\n\u003ch3\u003eCheckweighing \u0026amp; Auto Rejection (ZS-MD210)\u003c\/h3\u003e\n\u003cp\u003eInspects the weight of every filled and capped bottle. Automatically rejects out-of-spec products to maintain consistent quality.\u003c\/p\u003e\n\n\u003ch2\u003ePerformance Highlights\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e2,000–6,000 bottles\/hour\u003c\/strong\u003e (depending on bottle size)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle diameter:\u003c\/strong\u003e 35–120 mm (customizable)\u003c\/li\u003e\n\u003cli\u003eFully integrated 5-machine line — one control system\u003c\/li\u003e\n\u003cli\u003eContinuous tracking fill — no bottle stopping required\u003c\/li\u003e\n\u003cli\u003eAutomatic weight-based rejection after capping\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eZS-XG440B Capping Machine Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003ePower Supply\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eAC 110 V \/ 220 V, 50\/60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003ePower\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e2,000 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eBottle Diameter\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e35–120 mm (customizable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCapacity\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e2,000–6,000 bottles\/hour\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eMachine Size (L×W×H)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e2,000 × 900 × 1,600 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eConveyor Height\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e800–850 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eNet Weight\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e300 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cp\u003eSuited for continuous liquid packaging lines handling sauces, syrups, edible oils, cosmetics, liquid detergents, and similar products. The integrated unscrambling-to-rejection workflow minimizes manual intervention across the entire packaging process.\u003c\/p\u003e\n\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_01_9c778654-1a21-4626-a5ca-b7c5b525b92e.jpg?v=1788243010\" alt=\"ZS-FAL180V16 automatic filling line overview\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_02_8381e551-032c-4a31-bcf1-83eb29d5b331.jpg?v=1788243004\" alt=\"Bottle unscrambler ZS-LP300\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_03_b975b878-982b-4392-b183-c70d4d3fde1a.jpg?v=1788243004\" alt=\"Gear pump tracking filling machine ZS-VTGF4\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_04_a89af5be-4874-4f03-bdc8-75301847648f.jpg?v=1788243010\" alt=\"Cap dropping machine ZS-XG446S\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_05_27b39960-6618-4452-ad20-fef106524581.jpg?v=1788243009\" alt=\"Automatic capping machine ZS-XG440B\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_06_41b8876c-88c0-44ee-81e6-ff0976def1f8.jpg?v=1788243009\" alt=\"Checkweigher and rejection system ZS-MD210\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_07_a709ea00-6c48-4a8a-b8d4-8207098969d6.jpg?v=1788243008\" alt=\"Filling line production flow\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_08_ca243be4-6fa9-42c4-bff5-3a367419f5cf.jpg?v=1788243006\" alt=\"Sauce filling line application\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_09_16a92aab-d989-4ff9-97cc-4d3861510587.jpg?v=1788243008\" alt=\"Cosmetics liquid filling line\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"8-0\"\u003e\u003cstrong\u003eUnscrambling Disc:\u003c\/strong\u003e Arranges randomly oriented bottles into an orderly sequence and separates them one by one for downstream processing.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_10_ee98b425-600b-4fdf-966f-034f7a06f729.jpg?v=1788243010\" alt=\"Conveyor and bottle transfer system\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"9-0\"\u003e\u003cstrong\u003eBottle Inverting:\u003c\/strong\u003e Automatically turns bottles to the required orientation and positions them upright for smooth transfer to the next processing station.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_11_0c54285c-3ce9-4af7-b9c0-26f207f518dd.jpg?v=1788243010\" alt=\"Integrated control panel\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"10-0\"\u003e\u003cstrong\u003eTracking Filling:\u003c\/strong\u003e Anti-drip filling nozzles move in sync with bottles on the conveyor belt, allowing filling while the bottles are moving.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_12_130822f6-281e-452c-8931-e26fe3afcfcb.jpg?v=1788243009\" alt=\"Bottle diameter range 35-120mm\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"11-0\"\u003e\u003cstrong\u003eCap Dropping Mechanism:\u003c\/strong\u003e Guides and places caps accurately onto bottle openings, ensuring stable cap feeding and precise positioning for the subsequent capping process.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_13_ebd92a2e-bfc4-47f9-a3de-7c7878b68360.jpg?v=1788243010\" alt=\"Auto rejection after checkweighing\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"12-0\"\u003e\u003cstrong\u003eCapping System:\u003c\/strong\u003e Provides a capacity of 3,000–5,000 bottles per hour. The number of capping heads can be customized to production requirements.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_14_e7412f3a-a4a8-44d2-b7ce-ec4cbec46032.jpg?v=1788243006\" alt=\"Oil and syrup filling application\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"13-0\"\u003e\u003cstrong\u003eWeighing System:\u003c\/strong\u003e Provides stable and accurate dynamic weight inspection for reliable quality control and consistent product weight during continuous production.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_15_a86316ea-e9a8-48a8-ba55-9b9075d5cfd8.jpg?v=1788243007\" alt=\"Complete liquid packaging line\"\u003e\u003c\/p\u003e\u003cp data-image-detail=\"14-0\"\u003e\u003cstrong\u003eRejection System:\u003c\/strong\u003e The rejection method can be customized for different products, with push-rod, swing-arm, flip-plate, air-blow, and belt-sinking options.\u003c\/p\u003e\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/944_16_a361ef1e-bbd6-400b-a593-cde75e04c13e.jpg?v=1788243004\" alt=\"ZS-FAL180V16 machine detail\"\u003e\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"110v","offer_id":45396938752182,"sku":null,"price":72000.0,"currency_code":"USD","in_stock":true},{"title":"220v","offer_id":45396938784950,"sku":null,"price":72000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0016\/7949\/1129\/files\/8001_3055bab2-a0c7-4068-b594-e445a42df2c2.jpg?v=1788242666","url":"https:\/\/www.zonesunpack.com\/products\/zonesun-zs-fal180v16-automatic-spray-bottle-filling-capping-machine-line-industrial-filler","provider":"ZONESUN Packaging Machine","version":"1.0","type":"link"}