The ZONESUN ZS-FAL180X3 is a fully automatic production line designed for twist-off cap round bottles. It integrates bottle unscrambling, filling, cap feeding, capping, labeling, and sorting into one seamless system. With high automation, stable performance, and easy adjustment, it significantly reduces labor while boosting efficiency. Ideal for food, cosmetics, daily chemical, and agricultural products, this line ensures consistent output and professional packaging results.
Bottle Unscrambler Specifications
| Parameter | ZS-LP800Z | ZS-LP1000Z |
|---|---|---|
| Turntable Diameter | 800 mm | 1000 mm |
| Suitable Bottle Diameter | 20–100 mm | 30–220 mm |
| Suitable Bottle Height | 30–220 mm | 30–220 mm |
| Working Speed | 40–60 bottles/min | 40–60 bottles/min |
| Power Supply | 220/110V 50–60Hz, 50W | 220/110V 50–60Hz, 50W |
| Package Size | Approx. 1150 × 1000 × 1320 mm | Approx. 1350 × 1315 × 1235 mm |
| Net Weight / Gross Weight | Approx. 50 kg / 65 kg | Approx. 135 kg / 180 kg |
Filling Machine Specifications
| Specification | ZS-YT2T-2P | ZS-YT4T-4P | ZS-YT6T-6P | ZS-YT8T-8P |
|---|---|---|---|---|
| Voltage | 110/220V, 50–60Hz | 110/220V, 50–60Hz | 110/220V, 50–60Hz | 110/220V, 50–60Hz |
| Filling Range | 5–100 / 10–300 / 50–500 ml | 100–1000 ml | 500–3000 ml | 1000–5000 ml |
| Working Speed | 10–40 bottles/min | 20–50 bottles/min | 30–70 bottles/min | 40–80 bottles/min |
| Filling Accuracy | ≤ ±1% | ≤ ±1% | ≤ ±1% | ≤ ±1% |
| Air Pressure | 0.5–0.7 MPa | 0.5–0.7 MPa | 0.5–0.7 MPa | 0.5–0.7 MPa |
| Machine Weight | 220 kg | 260 kg | 300 kg | 600 kg |
| Power | 800 W | 800 W | 800 W | 800 W |
| Dimensions | 200 × 120 × 230 cm | 200 × 120 × 230 cm | 250 × 130 × 230 cm | 280 × 130 × 250 cm |
| Gross Weight | 380 kg | 380 kg | 380 kg | 380 kg |
| Package Size | Approx. 1410 × 1220 × 2130 mm | Approx. 1410 × 1220 × 2130 mm | Approx. 1410 × 1220 × 2130 mm | Approx. 1410 × 1220 × 2130 mm |
Cap Feeder Machine Specifications (ZS-SLJ1)
| Parameter | Specification |
|---|---|
| Model | ZS-SLJ1 |
| Capacity | 60–120 pcs/min |
| Suitable Cap Size | Customized |
| Voltage | AC 220V, 50Hz |
| Power | 0.37 kW |
| Machine Size | Approx. 1300 × 600 × 2000 mm |
| Machine Weight | Approx. 80 kg |
| Gross Weight | 205 kg |
| Package Size | 2350 × 850 × 1070 mm |
Capping Machine Specifications (ZS-XG440D)
| Parameter | Specification |
|---|---|
| Machine Model | ZS-XG440D |
| Working Voltage | AC 220V / 110V, 50–60Hz |
| Bottle Height | ≤ 200 mm |
| Bottle Cap Diameter | Customized |
| Working Speed | 20–30 bottles/min |
| Working Pressure | 0.4–0.6 MPa |
| Conveyor Size | 100 mm (W) × 1950 mm (L) |
| Package Size | Approx. 2000 × 820 × 1800 mm |
| Package Weight | Approx. 380 kg |
Labeling Machine Specifications (ZS-TB260R)
| Parameter | Specification |
|---|---|
| Model | ZS-TB260R |
| Power Supply | AC 220V, 50/60Hz, 1000W |
| Labeling Capacity | 25–50 bottles/min |
| Labeling Accuracy | ±1.0 mm |
| Suitable Bottle Diameter | Φ12–100 mm |
| Label Size | Length: 20–300 mm, Height: 15–150 mm |
| Roll Inside Diameter | Φ76 mm |
| Roll Outside Diameter | Φ350 mm |
| Conveyor Size | 112 × 2000 mm (W) |
| Machine Size | Approx. 2000 × 820 × 1380 mm |
| Machine Weight | Approx. 180 kg |
| Packing Size | Approx. 2100 × 890 × 1520 mm |
| Package Weight | Approx. 250 kg |
ANTI-DRIP PNEUMATIC FILLING HEADS
The pneumatic filling heads handle thicker liquids such as honey, ketchup, and shampoo. An anti-drip device supports clean operation, and 2-, 6-, or 8-head configurations are available.
ADJUSTABLE CAP FEEDER
The cap feeder arranges and supplies caps steadily. Its conveying speed can be adjusted to suit production needs.
CUSTOM CAPPING CHUCK AND ELECTRIC EYE
The electric eye detects bottles and controls machine operation. The capping chuck is customized to match the cap diameter.
ROUND-BOTTLE LABELING ROLLERS
The positioning labeling rollers support single- or double-sided labeling on round bottles.
PLC CONTROL PANEL
The PLC panel provides straightforward parameter setting and machine control. The interface language can be customized as needed.
