Description
The ZONESUN Automatic 4-Head Paste Filling Production Line is a fully integrated, turnkey packaging solution engineered for high-efficiency filling of creams, lotions, pastes, sauces, and similar semi-fluid materials into bottles and jars. The line combines six core machines into one seamless workflow — from automatic bottle unscrambling through air rinsing, filling, capping, and final bottle collection — all enclosed with dustproof covers to maintain a clean, contamination-free production environment.
Designed for cosmetics, personal care, food, pharmaceutical, and chemical industries, this production line delivers consistent output, minimal manual intervention, and a compact footprint suitable for small to medium production facilities.
Production Line Configuration
| Station | Machine | Function |
|---|---|---|
| 1 | Automatic Bottle Unscrambler | Automatically sorts and orients bottles upright onto the conveyor for continuous feeding |
| 2 | 4-Head Air Rinsing Machine (with dustproof cover) | Inverts and blows compressed air into each bottle to remove dust, particles, and contaminants before filling |
| 3 | 4-Head Paste Filling Machine (with dustproof cover) | Precisely fills cream, lotion, paste, or sauce into bottles using a piston or peristaltic pump mechanism |
| 4 | Screw Capping Machine with Vibratory Bowl (with dustproof cover) | Automatically sorts and feeds caps via vibratory bowl, then applies and tightens screw caps onto filled bottles |
| 5 | Press Capping Machine (with dustproof cover) | Applies press-on caps or pump heads with consistent downward force for a secure seal |
| 6 | Automatic Bottle Collector | Collects and organizes finished bottles at the end of the line for easy packing and palletizing |
Key Features
- Complete Turnkey Solution: Six integrated stations cover the full packaging workflow from unscrambling to collection, eliminating manual transfers between machines.
- 4-Head Air Rinsing: Compressed air blows out dust and particles from inside each bottle before filling, ensuring product purity and compliance with hygiene standards.
- 4-Head Simultaneous Filling: Four filling heads operate in parallel to maximize throughput while maintaining precise, consistent fill volumes.
- Dustproof Covers on All Key Stations: Enclosed covers on the air rinser, filler, screw capper, and press capper protect products from airborne contamination throughout production.
- Vibratory Bowl Cap Sorting: Automated cap feeding via vibratory bowl eliminates manual cap placement, reducing labor and improving capping consistency.
- Automatic Bottle Unscrambler & Collector: Hands-free bottle feeding and end-of-line collection minimize operator intervention and support continuous production.
- Versatile Material Compatibility: Suitable for creams, lotions, pastes, gels, sauces, and other semi-fluid to viscous materials.
- Compact & Modular Layout: Designed for efficient use of floor space with a linear conveyor connecting all stations for smooth product flow.
Applications
This production line is ideal for manufacturers in the following industries:
- Cosmetics & Personal Care: Face cream, body lotion, hand cream, shampoo, conditioner, shower gel
- Food & Beverage: Sauce, jam, honey, syrup, salad dressing, chili paste
- Pharmaceutical: Ointments, topical creams, gel formulations
- Chemical & Household: Detergent, cleaning gel, lubricant paste
Suitable for round, square, and irregular-shaped bottles and jars in various sizes. Contact us to confirm compatibility with your specific container and material.
