Overview
The ZONESUN ZS-AFC70 is a fully automatic dual-station roller ball bottle filling, plugging, and capping machine purpose-built for 25# roll-on bottle packaging. Using twin peristaltic pumps across 4 filling heads, it delivers precise 3 mL doses at ±1% accuracy and a production speed of 60–70 bottles per minute. The machine integrates bottle sorting, automatic plug placement, and synchronized dual-head capping into a single continuous workflow, achieving a qualification rate of ≥99.9%. Constructed entirely from SUS 304 stainless steel — shell, inner frame, and filling needles — it meets hygiene standards for cosmetic, pharmaceutical, and personal care liquid packaging on medium-scale production lines.
Technical Parameters
- Model: ZS-AFC70
- Filling Volume: 3 mL
- Filling Accuracy: ±1%
- Pump Type: Peristaltic pump
- Number of Filling Heads: 4
- Container Type: 25# roller ball bottle
- Production Capacity: 60–70 bottles/min
- Machine Weight: 500 kg
- Power Supply: 220V / 50Hz / 5A
- Outer & Inner Shell: SUS 304 stainless steel
- Filling Needles: SUS 304 stainless steel
- Qualification Rate: ≥99.9%
DUAL-STATION FILLING
High-efficiency dual-station filling with twin peristaltic pumps, ensuring precise dosing and synchronized operation before capping.
PLACE STRUCTURE
Picks roller ball inner plugs or caps from vibratory bowl feed, aligns them precisely, and places them onto bottle mouths for stable pre-capping.
CAPPING STRUCTURE
Two capping heads press and rotate simultaneously, completing the sealing of two bottles at once with precise torque and stable operation.
VIBRATORY BOWL
Automatically sorts, orients, and feeds roller ball inner plugs or caps in a continuous flow, ensuring precise supply to placement stations for efficient capping.
BOTTLE SORTING
Automatically arranges bottles into order, splits them into two tracks, and feeds them into dual-station star wheels for synchronized filling and capping.
Key Features
- Dual-Station 4-Head Peristaltic Filling: Twin peristaltic pumps drive four filling heads simultaneously, doubling throughput versus single-station designs while maintaining ±1% dose accuracy across all heads — no cross-contamination between liquid path and mechanical components.
- Integrated Plugging & Capping in One Pass: Automatic plug placement and synchronized dual-head capping are performed inline after filling, eliminating manual transfer steps and reducing the risk of contamination or misassembly between stations.
- 60–70 BPM High-Speed Output: Continuous automated operation at up to 70 bottles per minute supports medium-to-large scale production targets without operator pacing constraints.
- ≥99.9% Qualification Rate: Integrated bottle sorting, fill verification, and capping confirmation logic reject non-conforming units automatically, keeping defect rates below 0.1% on qualified runs.
- Full SUS 304 Stainless Steel Construction: Shell, inner frame, and filling needles are all SUS 304 — corrosion-resistant, easy to clean, and compliant with cosmetic and pharmaceutical hygiene standards.
- Peristaltic Pump Liquid Path: Liquid contacts only the tubing interior — no valves, pistons, or seals exposed to product — making changeover and cleaning fast and reducing cross-contamination risk between batches or fragrances.
- Automatic Bottle Sorting & Alignment: Built-in bottle sorting mechanism orients and feeds 25# roller ball bottles into the filling station without manual loading, enabling unattended continuous operation.
- Compact Monoblock Design: All functions — sorting, filling, plugging, capping — are integrated into a single machine footprint, reducing line length and simplifying installation compared to multi-machine configurations.
Applications
- Perfume & Fragrance Roll-Ons: High-speed filling and capping of 25# roller ball bottles with alcohol-based or oil-based perfume formulations for retail and travel-size packaging.
- Essential Oil Roll-Ons: Precise 3 mL dosing of essential oil blends into roller ball applicator bottles for aromatherapy, wellness, and natural beauty brands.
- Deodorant & Antiperspirant Roll-Ons: Automated filling of liquid deodorant formulations into roll-on bottles for personal care brands requiring high-volume, consistent output.
- Cosmetic Serum & Treatment Roll-Ons: Filling of facial serums, eye treatment oils, and spot treatment liquids into roller ball applicators for premium skincare lines.
- Pharmaceutical Topical Liquids: Filling of medicated roll-on formulations — pain relief oils, antiseptic liquids, and topical treatments — under hygiene-compliant SUS 304 conditions.
- Contract Packaging & CMOs: Multi-fragrance or multi-formula contract filling operations where fast changeover between batches and consistent ≥99.9% qualification rates are required for client SLA compliance.