ZONESUN ZS-BB01 Automatic Ice Pop & Juice Plastic Tube Filling and Sealing Machine
The ZONESUN ZS-BB01 is an automatic plastic tube filling and sealing machine designed for ice pops, juices, and other liquid beverage products. It integrates tube loading, precision liquid filling, thermal sealing, and finished product discharge into one efficient system. Equipped with high-precision anti-drip filling valves and reliable heat sealing technology, it ensures accurate filling volume, strong sealing performance, and smooth operation at up to 15,000 pieces per hour. The filling volume can be customized according to production requirements, making it an ideal solution for continuous and hygienic tube packaging.
Key Features
- Control Panel – Controls filling, sealing, and conveying parameters with real-time machine status management for convenient and precise operation.
- High-Precision Liquid Filling System – High-precision anti-drip filling valves ensure accurate dosing with customizable filling volume, reducing dripping and overflow while ensuring consistent capacity.
- High-Efficiency Thermal Sealing – Smart temperature-controlled thermal sealing quickly heats and press-seals tube openings, ensuring strong, neat, airtight seals and preventing leakage.
- Rotary Orientation System – Operators load plastic tubes into rotary disc fixtures; the machine automatically indexes and positions tubes to each workstation for efficient and accurate processing.
- Automatic Ejection & Smooth Discharge – Automatically releases sealed tubes from fixtures and smoothly transfers them to the collection area for continuous production.
Benefits
- High Capacity – Up to 15,000 pieces/hour for efficient mass production.
- Accurate Filling – Anti-drip valves ensure consistent volume and minimal material waste.
- Strong Sealing – Temperature-controlled thermal sealing creates airtight, leak-proof seals.
- Customizable – Filling range (50–500ml) and tube specifications can be tailored to product needs.
- Smooth Operation – Rotary system and automatic discharge support continuous, uninterrupted production.
Technical Specifications
| Model | ZS-BB01 |
|---|---|
| Filling Capacity | 5,000–15,000 pcs/hr |
| Filling Range | 50–500 mL (customizable) |
| Packaging Materials | Polyester / Paper / Polyethylene / Aluminum / PE composite |
| Voltage | 220V / 380V, 50Hz |
| Power | 3.8 kW |
| Air Supply | 0.3–0.5 m³/min, 0.8 MPa |
| Machine Weight | 500 kg |
| Machine Dimensions | 2940 × 740 × 1720 mm (L × W × H) |
Applications
Ideal for automatic filling and sealing of the following liquid products in plastic tubes:
- Ice pops, freezies & popsicles
- Fruit juices & flavored beverages
- Liquid food products in tube packaging
Suitable for food and beverage production lines requiring high-speed, hygienic, and continuous tube packaging.
Component Details
Control Panel
Controls filling volume, sealing temperature, conveying speed, and overall machine operation with real-time status monitoring for convenient and precise production management.
High-Precision Anti-Drip Filling System
High-precision anti-drip filling valves accurately dose 50–500ml of liquid into each tube, minimizing dripping and overflow while ensuring consistent fill volumes across all production cycles.
Thermal Sealing Station
Smart temperature-controlled thermal sealing quickly heats and press-seals tube openings, creating strong, neat, airtight seals that prevent leakage and maintain product freshness.
Rotary Orientation & Automatic Discharge
Rotary disc fixtures automatically index and position tubes to each workstation, while the automatic ejection system smoothly transfers sealed tubes to the collection area for continuous production.
Finished Product Output
Sealed ice pop and juice tubes are smoothly discharged from the machine for collection, ready for freezing, labeling, or downstream packaging processes.
