ZONESUN ZS-FA3012 High-Speed Online X-Ray Liquid Level Inspection Machine
The ZONESUN ZS-FA3012 is a compact automatic X-ray liquid level inspection machine for high-speed online detection of underfilled or overfilled bottles and cans. Installed at the end of food and beverage lines — such as canned drinks, beer, and PET bottled water — it automatically verifies fill levels and cap presence in real time. Using non-contact X-ray technology, it accurately inspects liquid levels in PET, glass, or metal containers and supports quick changeovers. With intelligent frequency control and gentle handling, it integrates seamlessly into existing lines for reliable quality control in beverage, food, and packaging industries.
Key Features
- Intelligent Frequency Control – Automatically adjusts operating speed to synchronize with downstream equipment for stable and efficient production.
- Wide Compatibility & Quick Changeover – Accommodates bottles of various materials (PET, glass, metal) and sizes with simple adjustments for fast product changeovers.
- Gentle Handling & Scratch Prevention – Gentle handling technology prevents surface scratches or damage during high-speed inspection, ensuring product appearance quality.
- X-Ray Liquid Level Detection System – Uses X-ray technology to accurately detect liquid levels and identify underfilled or overfilled products for reliable quality control.
- Compact Design & Easy Integration – Small footprint allows easy integration into existing production lines, reducing space requirements and installation costs.
Benefits
- Non-Contact Detection – Accurate liquid level inspection without touching products.
- Material Independent – Works with PET, glass, and metal containers.
- High Speed – Supports belt speeds of 10–70 m/min for high-volume lines.
- Easy Changeover – Quick adjustments for different bottle sizes and container types.
- Space Saving – Compact design for seamless integration into existing production lines.
Applications
Ideal for online liquid level inspection of the following products:
- Bottled water, juices & carbonated drinks
- Beer & canned beverages
- Sauces, condiments & liquid food products
- Pharmaceutical liquids & chemical containers
Suitable for food and beverage production lines requiring high-speed, non-contact fill level quality control with PET, glass, or metal containers.
Component Details
X-Ray Liquid Level Detection System
Uses X-ray technology to accurately detect liquid levels through PET, glass, and metal containers, identifying underfilled or overfilled products without contact at high belt speeds.
Intelligent Frequency Control
Automatically adjusts the conveyor belt speed to synchronize with upstream and downstream equipment, ensuring stable and efficient production without bottlenecks.
Gentle Handling & Scratch Prevention
Specially designed conveyor and guide system prevents surface scratches or label damage during high-speed inspection, maintaining product appearance quality throughout the line.
Wide Compatibility & Quick Changeover
Simple mechanical adjustments accommodate bottles and cans of various materials and sizes, enabling fast product changeovers with minimal downtime.
Compact Design & Line Integration
Small machine footprint and modular design allow seamless integration at the end of existing filling and capping lines with minimal space requirements.
Control Panel & Rejection System
Intuitive control panel with real-time monitoring and automatic rejection mechanism removes non-conforming products from the line without interrupting production flow.
