The ZONESUN ZS-FS500K4 is a high-speed automatic 4-lane vertical form-fill-seal (VFFS) packaging machine designed for free-flowing granules such as salt, sugar, sweeteners, saline packets, and water testing reagent sachets. It uses volumetric cup dosing combined with vacuum feeding for continuous operation, achieving around 120 bags per minute. The machine performs film forming, filling, vertical & horizontal sealing, cutting, and optional easy-tear notching and date coding in one integrated process. It is ideal for efficient, high-volume production of small sachets in food, seasoning, and chemical industries.
Key Features
- Touchscreen Control Panel – Intuitive touchscreen interface for easy management of multi-lane parameters, with support for multiple languages and quick recipe adjustments.
- 30L Hopper with Vacuum Feeding System – Large hopper equipped with level sensor and optional vacuum loader for automatic, continuous material replenishment.
- Swinging Cup Dosing Structure – Precise volumetric swinging cup mechanism ensures smooth and consistent granule dosing across all 4 lanes.
- Vertical and Horizontal Sealing Structure – Teflon-coated sealing rollers deliver clean, strong, and reliable seals while minimizing material buildup and wear.
- Rotary Cutting and Easy-Tear System – High-precision rotary cutter produces individual or connected sachets with optional easy-tear notches for user convenience.
- Date Coding Structure – Optional date coder prints production dates, batch numbers, or other information directly on the sachets during packaging.
Benefits
- High Productivity – Up to 120 bags/min with 4-lane simultaneous operation.
- Continuous Feeding – Vacuum loader and level sensor maintain uninterrupted material supply.
- Consistent Accuracy – Reliable volumetric cup dosing for uniform fill weights.
- Clean & Reliable Sealing – Teflon-coated rollers reduce sticking and ensure strong seals.
- Flexible Operation – Supports optional coding, easy-tear, and various bag sizes.
Technical Specifications
| Parameter | Value |
|---|---|
| Machine Model | ZS-FS500K4 |
| Power Supply | AC 220V, 50 Hz, 4.5 kW |
| Number of Lanes | 4 Lanes |
| Measuring Method | Volumetric Cup |
| Filling Volume | 6.5 g (Customizable) |
| Packing Speed | ~120 bags/min |
| Bag Size | L 50–160 mm × W 65 mm (Customizable) |
| Film Width | Max. 500 mm |
| Film Thickness | 0.05–0.1 mm |
| Hopper Capacity | ~30 L |
| Machine Dimensions | Approx. 1080 × 1443 × 1750 mm (Total height ~3000 mm with hopper) |
| Machine Weight | ~600 kg |
Application
Ideal for packaging free-flowing granules and similar products such as sugar, salt, seasoning powders, coffee, tea, desiccant, and small hardware parts. Widely used in food, snack, seasoning, pharmaceutical, and daily chemical industries for efficient sachet production.
CONTROL PANEL
Allows operators to manage multi-lane packaging parameters intuitively, multiple language can be customized as needed.
VACUUM FEEDING
The level sensor automatically triggers the optional vacuum loader for continuous material replenishment.
SWINGING CUP DOSING
Designed for free-flowing granules like salt and sugar, utilizing a swinging cup mechanism to ensure highly smooth and consistent dispensing across all lanes.
VERTICAL & HORIZONTAL
Utilizes Teflon-coated rollers to execute clean and reliable seals across multiple lanes while significantly reducing material buildup and mechanical wear.
ROTARY CUTTING
Produces individual or connected sachets featuring optional easy-tear notches and highly uniform perforation lines.
DATE CODING
Prints production dates or batch information directly onto sachets during the real-time packaging process, ensuring clear and indelible batch identification.
ELECTRICAL CONTROL
Coordinates multi-lane operation, film feeding, and sealing actions precisely via premium circuits to ensure stable, high-speed, and synchronized production.
DISCHARGE CONVEYOR
Collects and transfers completed sachets efficiently via an inclined conveyor belt to facilitate downstream handling or cartoning.
