Overview
The ZONESUN ZS-TSB400 is a fully automatic cookie extruding and forming machine engineered for high-efficiency, consistent production of shaped cookies and pastries. By simply swapping molds and nozzles, operators can produce a wide variety of cookie patterns without major mechanical changes. With a production speed of up to 25 rows per minute and an output capacity of 100–120 kg/h, the ZS-TSB400 is designed for bakeries, central kitchens, and medium-to-large food production facilities that demand stable performance, hygienic construction, and repeatable product quality at scale.
Technical Parameters
- Model: ZS-TSB400
- Production Capacity: 100–120 kg/h
- Rated Voltage: 380V / 50Hz
- Rated Power: 1.5 kW
- Applicable Baking Tray Size: 400 × 600 mm
- Number of Nozzles / Tips: 6 pcs (standard)
- Production Speed: Max. 25 rows/min
- Overall Dimensions: 2000 × 950 × 1350 mm
- Machine Weight: Approx. 650 kg
Key Features
- Interchangeable Molds & Nozzles for Multi-Pattern Output: Swap molds and nozzle tips to produce different cookie shapes — rounds, stars, flowers, rings, and custom patterns — without major mechanical reconfiguration, enabling a single machine to serve multiple product SKUs.
- High-Speed Production — Up to 25 Rows/Min: Continuous automatic extrusion at up to 25 rows per minute significantly reduces labor requirements versus manual or semi-automatic forming, supporting high-volume bakery output targets.
- 100–120 kg/h Output Capacity: Industrial-grade throughput suitable for medium-to-large bakeries, central kitchens, and OEM food manufacturers requiring consistent high-volume cookie production across extended shifts.
- Standard 400 × 600 mm Baking Tray Compatibility: Designed to work directly with industry-standard baking trays, enabling seamless integration with existing oven and conveyor systems without custom tray procurement.
- 6-Nozzle Standard Configuration: Six nozzles deposit six rows of cookies per cycle, maximizing tray coverage and minimizing the number of cycles required to fill each tray — directly improving throughput efficiency.
- Low Power Consumption — 1.5 kW: Despite high output capacity, the ZS-TSB400 operates at just 1.5 kW rated power, keeping energy costs low during extended production runs.
- Hygienic Food-Grade Construction: Machine surfaces and product-contact components are designed for food production environments, supporting routine cleaning and sanitation procedures required by food safety standards.
- Stable & Repeatable Forming Quality: Automated extrusion pressure and speed control ensures consistent cookie weight, shape, and size across every row and every tray — reducing rejects and maintaining product uniformity for retail and wholesale supply.
Applications
- Industrial Bakeries: High-volume cookie and biscuit production for retail, wholesale, and private label supply chains requiring consistent shape, weight, and appearance across large batch runs.
- Central Kitchens & Commissaries: Centralized cookie forming for restaurant chains, hotel groups, and catering operations supplying multiple outlets with standardized baked goods.
- Shortbread & Butter Cookie Production: Extrusion forming of high-fat, short-dough cookies including butter cookies, shortbread fingers, and piped rosette cookies for premium gift tin and retail packaging.
- Pastry & Choux Production: Forming of piped pastry shapes including éclairs, profiteroles, and ladyfingers for patisserie and dessert manufacturing operations.
- Functional & Specialty Cookies: Protein cookies, oat-based cookies, gluten-free formulations, and other specialty dough products requiring consistent portion control and shape uniformity.
- OEM & Contract Food Manufacturing: Multi-SKU cookie forming for contract manufacturers producing different shapes and sizes for multiple brand clients using a single machine with mold changeovers.