The ZONESUN ZS-FAL180F11 Automatic Corrosion-Resistant Filling and Servo Capping Line combines bottle feeding, six-head liquid filling, manual cap placement, automatic servo capping and finished bottle collection. Designed for compatible corrosive liquids, it supports 100–3000 mL fills and a filling speed of 200–2500 bottles/hour, depending on filling volume.
Production Workflow
Bottle Unscrambling → Anti-Corrosion Filling → Manual Cap Placement → Servo Capping → Bottle Collection
Caps are placed onto bottles by an operator before automatic tightening. Actual line output depends on filling volume, liquid characteristics, bottle and cap specifications, and coordinated operation.
Key Features
- Bottle feeding turntable: organizes bottles and transfers them onto the conveyor.
- Corrosion-resistant filling heads: anti-drip design helps reduce residual dripping when filling compatible liquids.
- PLC control and bottle positioning: touchscreen operation, electric-eye detection and dual-pin bottle indexing support controlled filling.
- Adjustable servo capping: servo motor drive allows torque adjustment for compatible screw caps.
- Finished bottle collection: collection turntable keeps completed bottles organized for unloading.
- Customizable configuration: bottle handling and machine configuration can be adapted to production requirements.
Applications and Compatibility
For selected chemical solutions, household cleaning liquids and other compatible liquid products. Confirm all product-contact materials and seals against the exact liquid formulation before ordering. Bottle and cap samples should be checked for compatibility. Images show application examples; suitability depends on the final machine configuration.
Technical Specifications
Production line model: ZS-FAL180F11. With the documented standard component ranges, the shared bottle range is 60–110 mm in diameter and 100–290 mm in height, subject to sample confirmation.
Filling Machine
| Model | ZS-YTCR6A |
|---|---|
| Voltage / frequency | 110 V or 220 V, 50/60 Hz |
| Power | 550 W |
| Air pressure | 0.4–0.7 MPa |
| Filling range | 100–3000 mL |
| Filling speed | 200–2500 bottles/hour, depending on filling volume |
| Bottle diameter | 60–110 mm |
| Bottle height | 100–290 mm |
| Hopper capacity | Approx. 90 L |
| Conveyor | 1900 × 114 mm |
| Machine dimensions | 2000 × 1207 × 1887 mm |
| Machine weight | Approx. 200 kg |
Servo Capping Machine
| Model | ZS-XG440S |
|---|---|
| Voltage / frequency | 110 V or 220 V, 50/60 Hz |
| Power | Approx. 2.8 kW |
| Bottle diameter | 30–120 mm |
| Bottle height | 50–300 mm |
| Cap diameter | 20–60 mm |
| Capping speed | Approx. 30–100 bottles/min |
| Machine dimensions | Approx. 2000 × 750 × 1650 mm |
| Machine weight | Approx. 300 kg |
| Capping machine package dimensions | Approx. 2070 × 830 × 1730 mm |
| Capping machine package weight | Approx. 321 kg |
Package dimensions and package weight above refer to the capping machine only, not the complete production line.
Machine Details
Configuration Before Ordering
Please confirm liquid composition, filling volume, bottle dimensions, cap type, target output and local power supply with our team. Compressed air at 0.4–0.7 MPa is required for the filling machine.