Product Description
The ZONESUN ZS-AFY2 is an automatic double-head prefilled syringe filling and stoppering machine designed for nest-based prefilled syringe production. It automatically completes denesting, syringe feeding, vacuum filling, vacuum stoppering, and product discharge in a single process. Product-contact parts are made of SUS316L stainless steel and medical-grade silicone, meeting GMP requirements. With high filling accuracy (±1%) and speeds of 1200–1500 syringes per hour, it is ideal for pharmaceutical and cosmetic applications requiring sterile, bubble-free filling of low to high-viscosity liquids.
Key Features
Denesting Structure
Automatically removes syringes from nested tubs without damage or manual intervention, minimizing contamination risks.
Double Heads Vacuum Filling Structure
Ceramic plunger pumps provide precise, wear-resistant dosing suitable for both low and high-viscosity liquids while eliminating bubbles.
Vibratory Stopper Feeding System
SUS316L stainless steel vibratory bowl automatically orients and feeds stoppers to the insertion station.
Vacuum Stoppering System
Places stoppers under vacuum conditions to reduce particle generation and maintain product sterility.
Intelligent PLC & Touch Screen Control
Real-time monitoring, parameter adjustment, and fault diagnostics for stable and user-friendly operation.
Benefits
- High Accuracy – Ceramic pumps deliver ±1% filling precision.
- Aseptic Processing – Vacuum filling and stoppering minimize contamination.
- Efficient Production – 1200–1500 syringes per hour with double-head design.
- Hygienic Design – SUS316L contact parts and quick-release components meet GMP standards.
- Versatile – Handles various syringe sizes and liquid viscosities.
Specifications
| Parameter | Specification |
|---|---|
| Machine Model | ZS-AFY2 |
| Voltage | 380V/220V, 50/60 Hz |
| Power | 3.5 kW |
| Filling Pump | Ceramic Plunger Pump |
| Filling Heads | 2 |
| Filling Range | 0.3–10 ml |
| Filling Accuracy | ≤±1% |
| Working Capacity | 1200–1500 PFS/H |
| Compressed Air | 0.55–0.75 MPa, 15 L/S |
| Machine Size (L×W×H) | Approx. 1090 × 860 × 1800 mm (without laminar flow hood) |
| Machine Weight | 500 kg |
Applications
Ideal for aseptic filling and stoppering of prefilled syringes in pharmaceutical, vaccine, and cosmetic industries. Suitable for various injectable liquids, vaccines, hyaluronic acid, and other sterile formulations.
DENESTING STRUCTURE
Automatically removes syringes from nested tubs without damage or manual intervention, reducing contamination risks.
VACUUM FILLING
Equipped with ceramic pump, suitable for low & high viscosity liquid, widen application range & improve filling accuracy.
VIBRATORY STOPPER
Uses a SUS316L stainless steel bowl to orient and deliver stoppers automatically to the insertion position, reducing manual handling.
VACUUM STOPPERING
Places stoppers under vacuum conditions to minimize particle generation and protect product sterility.
