The ZS-FAL180B1 is a fully automatic liquid packaging line that integrates bottle unscrambling, filling, capping, labeling, inkjet coding, and cartoning into one streamlined system. Designed for high-efficiency production, this line is ideal for industries such as food, cosmetics, pharmaceuticals, and chemicals. With programmable control, customizable modules, and precise operation, it significantly reduces labor costs while improving packaging consistency and speed. ZONESUN delivers a complete automation solution for modern bottling operations.
Parameter
Machine Model ZS-AFC13 Filling and Capping Machine
Voltage 220V/110V, 50–60Hz
Power 1000W
Filling Pump Peristaltic Pump
Working Speed Approx. 15–20 bottles/min (depends on bottle size and liquid)
Max Flow Rate 2L/min per nozzle (based on water)
Suitable Bottle Size Customizable
Bottle Cap Diameter Customizable
Air Pressure 0.6–0.8 MPa
Package Size Approx. 1800 × 1070 × 1760 mm
Gross Weight Approx. 445 kg
Model ZS-TB260R Labeling Machine
Power Supply AC220V, 50Hz/60Hz, 1000W
Labeling Capacity 25–50 bottles/min (depends on bottle size)
Labeling Accuracy ±1.0 mm
Suitable Bottle Diameter Φ12–100 mm
Label Size Length: 20–300 mm, Height: 15–150 mm (customizable)
Roll Inside Diameter Φ76 mm
Roll Outside Diameter Φ350 mm
Conveyor Size 112 × 2000 mm (W)
Machine Size Approx. 2000 × 820 × 1380 mm (L × W × H)
Machine Weight Approx. 180 kg
Packing Size Approx. 2100 × 890 × 1520 mm (L × W × H)
Package Weight Approx. 250 kg
Model ZS-MSZH50 Cartoning Machine
Power Supply 110V / 220V / 380V
Power Consumption Approx. 0.75 kW
Workflow Feeding → Box Opening → Product Insertion → Flap Tucking → Box Sealing → Output
Efficiency Approx. 30–60 pcs/min
Paper Box Requirements 300–450 g/m³, indentation ≥0.4 mm, pre-folded, no glue leakage
Suitable Box Size Skincare: 120–200 × 30–70 × 20–60 mm (L×W×H)
Facial masks: 135–200 × 20–150 × 20–40 mm (L×W×H)
Customizable
Air Pressure 0.6–0.8 MPa
Air Consumption 130 L/h
ORIENTATION CORRECTION
The bottle unscrambler corrects container orientation before line entry.
QUICK-CHANGE ROTARY PLATE
The rotary plate can be replaced for fast product changeovers.
PROTECTIVE DUST COVER
The cover helps maintain a clean and hygienic bottle-feeding area.
PHYSICAL PUSH-BUTTON CONTROLS
Clearly arranged push buttons support straightforward operation.
PERISTALTIC-PUMP FILLING
The peristaltic pump dispenses liquid at the filling station.
VIBRATORY CAP FEEDERS
Vibratory bowls organize and supply closures automatically.
DROPPER INSERTION
The insertion station presses droppers into the filled bottles.
AUTOMATIC CAP TIGHTENING
The capping station tightens closures onto each bottle.
BOTTLE SEPARATOR
The separator spaces bottles before label application.
LABEL APPLICATION ROLLER
The roller presses labels smoothly onto the bottle surface.
PLC LABELING CONTROL
The PLC interface manages labeling-machine settings.
DIGITAL CODING DISPLAY
The coding unit provides a digital display for setting production information.
ADJUSTABLE PRINTHEAD
The printhead position can be adjusted for the package.
INK STORAGE CONTAINERS
Ink containers supply material to the coding system.
BOTTOM CODING CONVEYOR
The conveyor transfers bottles through the bottom-coding station.
BOTTLE FLIPPING DEVICE
The device changes bottle orientation before cartoning.
CARTON HOLDER
The holder positions cartons for the packing process.
FLAP-TUCKING MECHANISM
The closing mechanism tucks carton flaps into position.
PLC CARTONER CONTROL
The cartoner PLC interface supports machine control and customized language settings.
