ZONESUN ZS-FAL180V14 Custom Vial Processing & Packaging Line
The ZONESUN ZS-FAL180V14 is a customizable vial processing and packaging solution. The reference configuration shown below includes water purification, a jacketed mixing tank, vial filling and crimping, and labeling. Equipment selection and specifications are determined from the customer's liquid, vial, stopper, cap, production target, and site requirements.
Reference configuration: The module models and specifications below illustrate one possible setup. Final scope, water quality requirements, filling range and accuracy, line output, cleanroom requirements, and quotation are confirmed for each project. The listed module speeds are individual machine ratings, not a guaranteed complete-line output.
Key Features
- Water Purification System — Removes impurities and minerals from source water via softening resin, activated carbon, and quartz sand filtration to prepare process water; required water quality is confirmed for the project.
- Jacketed Mixing Tank — Supports mixing with a stated 0–62 RPM adjustment range; temperature requirements are defined for the project.
- Servo Ceramic Plunger Pump — Ceramic plunger pumps support dosing in the reference filling configuration; accuracy is confirmed for the target fill volume and liquid.
- Vibratory Feeding System — Automatically orients and supplies rubber stoppers and aluminum caps for the filling and crimping section.
- Cam Driven System — Coordinates stopper insertion, pressing, and capping stations ; the reference machine rating is 60–80 bottles/min.
- Side Belt Labeling Structure — Accurate side labeling for vials at 40–120 bottles/min with ±1.0 mm precision.
- Laminar Flow Hood — Provides directed airflow over the filling area. Required classification and validation depend on the installed system and production environment.
Project Configuration
Tank capacity, filling range, number of filling heads, line layout, and supporting equipment can be specified according to the customer's samples and production requirements. Performance and regulatory requirements are confirmed during project design.
Reference Module Specifications
| Module | Model | Key Parameters |
|---|---|---|
| Water Purification | ZS-WP500L | 500 L/H | Conductivity 1–10 μS/cm | 220V 50Hz |
| Jacketed Mixing Tank | ZS-VMB100RH | 100 L (customizable) | SUS316L | 0–62 RPM |
| Vial Filling & Crimping | ZS-AFC39F | 60–80 bottles/min | 2 filling heads | 30 ml (customizable) | ±3% |
| Labeling | ZS-TB821 | 40–120 bottles/min | ±1.0 mm accuracy |
Applications
The line can be configured for vial products based on the liquid, container and closure samples. Pharmaceutical applications require project-specific process design, environmental controls and validation.
SIDE-BELT LABELING
Applies labels accurately to vials.
WATER PURIFICATION SYSTEM
Uses softening resin, activated carbon, and quartz sand filtration to prepare process water.
JACKETED MIXING TANK
Supports controlled blending and temperature management during product preparation.
SERVO CERAMIC PLUNGER PUMP
Delivers precise and repeatable liquid dosing.
VIBRATORY FEEDING SYSTEM
Automatically orients and supplies rubber stoppers and aluminium caps.
CAM-DRIVEN PROCESSING
Coordinates stopper insertion, pressing, and capping operations.
