The ZONESUN ZS-FAL180V20 automatic bottle production line combines bottle feeding and unscrambling, 16-head tracking filling, 12-head capping, automatic cap feeding, bottle turnover, horizontal labeling and coding in one continuous process. The filling and capping section is rated at 12,000–15,000 bottles/hour for the documented configuration.
Features
- Automatic bottle unscrambling: Lifts, sorts and orients bottles with openings facing upward before continuous feeding.
- 16-head tracking filling: Follows moving bottles for continuous filling without stopping the conveyor.
- 12-head capping: Provides fast, reliable capping with a structure designed for convenient cleaning and disinfection.
- Automatic cap feeding: Sorts, orients and supplies caps continuously to the capping station.
- Horizontal labeling and coding: Turns bottles onto their sides for label application and printing of production dates, batch numbers or other traceability information.
Production Process
Bottle feeding → bottle unscrambling → tracking filling → cap feeding → capping → bottle turnover → horizontal labeling → coding → finished product
Specifications
ZS-SLJ5 Elevator
| Power Supply | 220 V / 50 Hz |
|---|---|
| Suitable Bottle Type | 60 ml bottle (Φ20.8 × 110.4 mm) |
| Dimensions (L × W × H) | 2035 × 1339.51 × 717 mm |
ZS-LPH200 Bottle Unscrambler
| Power Supply | 380 V, 50 Hz |
|---|---|
| Power | 1 kW |
| Bottle Holder Diameter | Φ980 mm |
| Rotation Speed | 0–16 rpm |
| Production Capacity | ≥200 bottles/min |
| Suitable Bottle Size | 60 ml (Φ20.8 × 110.4 mm) |
| Dimensions (L × W × H) | About 1800 × 900 × 1500 mm |
ZS-AFC16PB Filling and Capping Machine
| Production Capacity | 12,000–15,000 bottles/hour |
|---|---|
| Suitable Bottle | 30 ml PP bottle |
| Filling Accuracy | ±1% |
| Capping Qualification Rate | ≥99% |
| Power Supply | 380 V, 50 Hz, 3-phase 4-wire |
| Power | 5.5 kW |
| Dimensions (L × W × H) | 3800 × 1380 × 1750 mm |
ZS-TB125D Labeling Machine
| Labeling Speed | 600 bottles/min (stable speed based on 10 ml oral liquid bottles) |
|---|---|
| Labeling Accuracy | ±0.5 mm |
| Applicable Product | 10 ml oral liquid bottles |
| Label Roll Inner / Outer Diameter | 76 mm / 420 mm |
| Labeling Method | Vertical bottle feeding, horizontal labeling |
| Machine Failure Rate | <0.01% |
| Defective Product Detection Accuracy | 99.9% |
| Power Supply | 220 V, 50/60 Hz |
| Total Power | 2.7 kW, single phase |
| Air Pressure | 5–7 kg/cm² |
| Net Weight | 200 kg |
The documented specifications use different reference bottle sizes for individual machines. Final line configuration should be confirmed according to the customer's bottle, cap, label and product.
Automatic Bottle Production Line
The ZS-FAL180V20 integrates bottle feeding, tracking filling, capping, horizontal labeling and coding in one continuous process. Its documented configuration combines high-speed operation with automatic bottle and cap feeding.
Process: Bottle feeding → tracking filling → capping → horizontal labeling → coding → finished product.
Small-Bottle Packaging Applications
Designed for compatible small bottles such as the oral-liquid bottles shown. Bottle, cap, label and liquid samples should be confirmed before the production line is configured.
ZS-SLJ5 Elevator and ZS-LPH200 Bottle Unscrambler
ZS-SLJ5 Elevator: 220 V / 50 Hz; suitable bottle: 60 ml (Φ20.8 × 110.4 mm); dimensions: 2035 × 1339.51 × 717 mm.
ZS-LPH200 Bottle Unscrambler: 380 V, 50 Hz; 1 kW; bottle holder diameter Φ980 mm; rotation speed 0–16 rpm; production capacity ≥200 bottles/min; suitable bottle: 60 ml (Φ20.8 × 110.4 mm); dimensions about 1800 × 900 × 1500 mm.
Automatic Bottle Unscrambling System
The elevator supplies bottles to the bottle unscrambling system. Bottles are automatically sorted, oriented with their openings facing upward and continuously transferred to the filling section.
ZS-AFC16PB Filling and Capping Machine
Production capacity: 12,000–15,000 bottles/hour; suitable bottle: 30 ml PP bottle; filling accuracy: ±1%; capping qualification rate: ≥99%; power supply: 380 V, 50 Hz, 3-phase 4-wire; power: 5.5 kW; dimensions: 3800 × 1380 × 1750 mm.
16-Head Tracking Filling and 12-Head Capping
The integrated machine includes a 16-head tracking filling system, control panel, 12-head capping system and automatic cap feeding system. The filling heads follow moving bottles during continuous operation.
ZS-TB125D Horizontal Labeling Machine
Labeling speed: 600 bottles/min, based on stable operation with 10 ml oral-liquid bottles; labeling accuracy: ±0.5 mm; applicable product: 10 ml oral-liquid bottles; label roll inner diameter: 76 mm; label roll outer diameter: 420 mm; labeling method: vertical bottle feeding and horizontal labeling.
Machine failure rate: <0.01%; defective-product detection accuracy: 99.9%; power supply: 220 V, 50/60 Hz; total power: 2.7 kW, single phase; air pressure: 5–7 kg/cm²; net weight: 200 kg.
Automatic Labeling and Coding System
The system includes a bottle turnover mechanism, control panel, coding system and labeling structure. Upright bottles are turned onto their sides for stable horizontal labeling and coding.
Bottle Unscrambling Details
The system automatically lifts, sorts and orients bottles with their openings facing upward, then continuously feeds them into the filling station.
Tracking Filling Details
The 16-head system tracks moving bottles for continuous filling without stopping the conveyor, helping improve throughput and production efficiency.
12-Head Capping System
Equipped with sealing components, the 12-head capping system delivers fast and reliable sealing performance. The structure is designed for convenient disassembly, cleaning and disinfection.
Automatic Cap Feeding System
The vibratory bowl automatically sorts and orients caps, then continuously feeds them to the capping station for efficient operation.
Automatic Bottle Turnover System
The system automatically turns upright bottles onto their sides for stable conveying through the labeling and coding process.
Labeling and Coding System
The system applies labels and prints production dates, batch numbers or other traceability information during continuous bottle conveying.
Complete Production Line
The complete ZS-FAL180V20 line combines bottle unscrambling, filling, capping, labeling and coding equipment in one coordinated layout.