The ZONESUN Explosion-Proof Packaging Line is a complete solution for bottling flammable liquids and creams, including alcohol, kerosene, and lotion. This integrated system consists of a bottle unscrambler, explosion-proof filling machine, capping unit, labeling modules, and bottle sorter. It supports direct volume-based filling—no time configuration needed—and is compatible with a wide range of bottle and cap styles. Suitable for industries requiring strict safety and high output such as pharmaceuticals, cosmetics, and chemicals, this line delivers consistent performance, operator protection, and production efficiency.
ZS-SP800 / ZS-SP1000 Bottle Unscrambler Machine:
| Parameter | ZS-SP800 | ZS-SP1000 |
|---|---|---|
| Turntable Diameter | 800mm | 1000mm |
| Suitable Bottle Diameter | 20–100mm | 20–100mm |
| Suitable Bottle Height | 30–120mm | 30–120mm |
| Working Speed | Approx. 40–60 bottles/min (varies by bottle size) | |
| Motor Power | 2000W | 2000W |
| Power Supply | 220V / 50–60Hz | 220V / 50–60Hz |
| Net Weight | Approx. 109.5kg | Approx. 135kg |
| Gross Weight | Approx. 155kg | Approx. 180kg |
| Package Size | Approx. 1150×1000×1320mm | Approx. 1350×1315×1235mm |
Machine Model ZS-VTFM1 Filling Machine
Machine Power 3KW
Filling Range 100–1000mL (customizable)
Working Speed 20–40 bottles/min (based on 500mL containers)
Filling Accuracy ±1%
Air Pressure 0.8MPa
Conveyor Size 1140mm × 100mm
Filling Nozzle Diameter OD 8mm
Package Size 2140 × 2110 × 1250mm (machine) + 950 × 630 × 1200mm (electric control box)
Package Weight Approx. 550kg ± 100kg (machine + electric control box)
Machine Model ZS-VTCM1 Explosion-Proof Capping Machine
Machine Power 2KW
Suitable Bottle Height Customizable
Suitable Bottle Caps ≤ 40mm diameter
Air Pressure 0.6MPa
Working Speed 20–40 bottles/min
Conveyor Size 1140mm × 100mm (L × W)
Package Size Approx. 2110 × 770 × 1700mm
| Specification | ZS-TB963A | ZS-TB963B |
|---|---|---|
| Machine Model | ZS-TB963A | ZS-TB963B |
| Power Supply | 110V / 220V, 50–60Hz | 110V / 220V, 50–60Hz |
| Working Speed | 30–120 pcs/min (based on product & label size) | 30–120 pcs/min (based on product & label size) |
| Labeling Accuracy | ±1mm | ±1mm |
| Suitable Object Dimensions | 20–250mm (L) × 30–90mm (M) × 60–280mm (H) | 20–250mm (L) × 30–90mm (M) × 60–280mm (H) |
| Suitable Label Size | 20–300mm (L) × 20–170mm (W) | 20–300mm (L) × 20–170mm (W) |
| Label Roll OD | ≤300mm | ≤300mm |
| Label Roll ID | φ76mm | φ76mm |
| Machine Dimensions | Approx. 3020 × 1560 × 1570mm (L × W × H) | Approx. 3020 × 1560 × 1570mm (L × W × H) |
| Machine Weight | Approx. 500kg | Approx. 500kg |
| Round Bottle Labeling | Single side | Single side & double side |
| Square Bottle Labeling | Double side | Double side |
Bottle Type Square / Round Bottles Bottle Sorting Machine
Conveying Speed 0–20 rpm (adjustable)
Voltage 200V, 50Hz (110V customizable)
Power Supply 200W
Turntable Diameter 800mm
Machine Dimensions Approx. 1000 × 1000 × 900mm
Package Size Approx. 1050 × 1000 × 1130mm
Net/Gross Weight Approx. 129kg / 131.5kg
TOUCHSCREEN CONTROL
Operating parameters can be adjusted through the touchscreen control panel.
PROTECTIVE CASING
The leak-resistant protective casing supports safer operation.
ROBUST CONSTRUCTION
The machine is made from high-quality materials to reduce the risk of damage during shipping.
INDEPENDENT ANTI-DRIP NOZZLES
Each filling nozzle can be controlled separately and includes an anti-drip device. The black adjustment knob can be set to the bottle-mouth position to hold bottles more securely during filling.
PHOTOELECTRIC SENSOR
The machine receives a signal from the photoelectric sensor when a bottle passes, supporting accurate filling.
FOUR-WHEEL CAPPING
Four rubber wheels rotate to tighten different caps, including spray and dropper-bottle caps.
ADJUSTABLE CAPPING HEIGHT
The capping-machine height can be adjusted to suit the bottle height.
CONVEYOR BELT
The conveyor belt transports bottles smoothly to help reduce production errors and improve operating speed.
POSITIONING LABELING
The positioning system supports single- and double-sided labeling to broaden the application range and improve labeling accuracy.