Automatic Liquid Filling, Tracking Capping and Labeling Production Line
The ZONESUN ZS-FAL180G11 combines the ZS-CL6T six-head magnetic pump filling machine, ZS-XG440P double-head tracking capping machine and ZS-TB300L automatic bottle labeling machine. The line coordinates liquid dosing, automatic cap handling, tracking capping and self-adhesive labeling for compatible bottles.
The filling section supports 500–5000 mL fills and uses six independently controlled magnetic pumps, servo-driven lifting nozzles and a 320 L storage tank. Its reference filling capacity is up to 42 bottles/min at 500 mL, with filling accuracy within ±1%. Actual complete-line output depends on the liquid, fill volume, bottle, cap, label and machine settings.
Key Features
- Six-head magnetic pump filling: Independently controlled pumps allow flexible adjustment of filling parameters.
- Servo-driven lifting nozzles: Controlled vertical motion helps reduce splashing and dripping.
- Bottle positioning and drip collection: Grips bottles during filling and collects residual liquid beneath the filling area.
- Double-head tracking capping: The capping heads follow moving bottles during tightening to reduce stopping time.
- Automatic cap feeding and pickup: Caps are transferred into position for pickup by the capping heads.
- Automatic self-adhesive labeling: Applies labels to compatible round and flat bottles, with adjustable bottle guiding.
Operating Process
Empty bottle infeed → Six-head filling → Double-head tracking capping → Double-side labeling → Finished bottle output.
Technical Specifications
ZS-CL6T 6-Head Magnetic Pump Filling Machine
| Filling Range | 500–5000 mL |
|---|---|
| Filling Heads | 6; nozzle size: 8 mm |
| Filling Pump | Magnetic pump; 45 L/min; servo motor driven |
| Filling Capacity | Up to 42 bottles/min at 500 mL (reference capacity) |
| Filling Accuracy | Within ±1% |
| Bottle Size | Height ≤330 mm; diameter ≤110 mm |
| Nozzle Lifting | Servo motor driven |
| Conveyor | Width: 114 mm; length: 2422 mm |
| Storage Tank | 320 L |
| Machine Dimensions (L × W × H) | 2615 × 1621 × 2153 mm |
| Machine Weight | 752 kg |
| Power Supply | 110 V / 220 V (according to the selected voltage option) |
ZS-XG440P Double-Head Tracking Capping Machine
| Power Supply | 110/220 V (customizable) |
|---|---|
| Power | 8.5 kW |
| Bottle Diameter | 60–190 mm |
| Production Speed | 30–55 bottles/min |
| Capping Heads | 2 |
| Capping Method | Tracking capping |
| Cap Handling | Automatic cap transfer and pickup |
ZS-TB300L Automatic Bottle Labeling Machine
| Power Supply | 110 V, 60 Hz / 220 V, 50 Hz |
|---|---|
| Power | 2 kW |
| Working Speed | Approx. 30–100 bottles/min |
| Labeling Accuracy | ±2 mm |
| Label Width | ≤150 mm (customizable) |
| Label Roll Inner Diameter | Φ75 mm |
| Label Roll Outer Diameter | Φ320 mm |
| Bottle Size | Diameter ≤100 mm; height ≤350 mm |
| Conveyor Size | Approx. 2500 × 100 mm |
| Machine Dimensions (L × W × H) | Approx. 2000 × 1300 × 1350 mm |
Line Configuration and Compatibility
Each machine has its own bottle-size range. Final bottle compatibility must satisfy the filling, capping and labeling sections together and should be confirmed using your bottle, cap, label and liquid samples. The individual machine speed ranges do not represent a guaranteed complete-line output.
Electrical supply: Available in 110 V and 220 V configurations. Select the voltage option that matches your installation requirements.
Applications
For automatic filling, screw capping and self-adhesive labeling of compatible free-flowing liquid products in bottles. Select and configure the complete line according to the actual liquid, fill volume, bottle geometry, closure and label requirements.
Machine Details
Servo-Driven Lifting Filling Heads
Servo-controlled lifting nozzles provide smooth and precise vertical movement for controlled filling while helping reduce splashing and dripping.
Independently Controlled Magnetic Pumps
Each magnetic pump is independently controlled to deliver consistent filling volumes, allowing filling parameters to be adjusted for different production requirements.
Bottle Positioning and Stabilizing System
The bottle gripping mechanism positions and secures bottles during filling, while the drip tray collects residual liquid to help keep the working area clean.
Double-Head Tracking Capping
Two capping heads move with continuously conveyed bottles during tightening, reducing stop time and supporting efficient production.
Automatic Cap Transfer and Pickup
Caps are fed onto a transfer plate and moved to the pickup position, where the capping heads automatically grip them for tightening.
Labeling Structure
The labeling mechanism smoothly dispenses labels and applies them accurately to compatible round and flat bottles.
Adjustable Bottle Guiding System
The bottle guiding system adjusts to bottle diameter to grip and transport bottles for smooth conveying.
