Challenge of Labeling Irregular Bottles: Fully Automatic Multi-Side Labeling Solutions for the Cosmetics Industry

Challenge of Labeling Irregular Bottles: Fully Automatic Multi-Side Labeling Solutions for the Cosmetics Industry

In the cosmetics industry, packaging aesthetics are synonymous with competitiveness. To stand out on the shelves, brands increasingly adopt streamlined, polygonal, or asymmetric irregular-shaped bottles. However, these exquisite designs pose significant challenges to downstream packaging lines, particularly regarding high-precision labeling.

Core Challenges: Why is Irregular Bottle Labeling So Difficult?

  • Positioning Inaccuracy: Irregular bottles lack the symmetry of standard cylinders, making them prone to slight shifts on high-speed conveyors.

  • Complex Surfaces: Bottles may feature concave, convex, or multi-angled surfaces, making it hard for standard labelers to apply labels without bubbles.

  • Multi-face Synchronization: Many cosmetics require simultaneous labeling on the front, back, and sides, requiring perfect visual symmetry.

The Solution: Fully Automatic Multi-Side Labeling Technology

1.Flexible Chain & Special Clamping

Using customized molds (such as contour-following fixtures) to secure the bottle, ensuring it remains in an absolute locked position during the moment of labeling.

2.Controlling The Angle and Speed

Precisely of the labeling head via servo motors allows it to conform perfectly to complex curves.
ZONESUN Automatic Tapered Label Applicator Bottle Labeling Machine Conical Container ZS-DT212

3.Vision Correction System

Utilizing industrial cameras to scan the bottle instantly before labeling, automatically adjusting the label position to keep errors within $\pm 0.5mm$.
ZONESUN ZS-STB2 CCD Visual Precision Positioning Labeling MachineZONESUN ZS-STB1 CCD Visual Precision Positioning Labeling Machine with Feeder and Accumulator
In a cosmetics market that pursues ultimate visual effects, stable labeling quality is the guarantee of brand power. Our fully automatic multi-side labeling solutions are designed to help enterprises enhance production capacity while perfectly presenting the design aesthetics of every product.
Are you facing challenges with low yield rates in irregular bottle labeling?Would you like me to provide a more specific equipment selection guide based on your bottle material (e.g., glass, PET) or specific shape characteristics?