How to Choose the Right Filling Machine for 60ml–100ml Perfume Bottles?

How to Choose the Right Filling Machine ?

Perfume, as a delicate personal item, demands precision and refinement throughout its production process. For mid-sized perfume bottles ranging from 60ml to 100ml, selecting an appropriate perfume bottle filling machine is crucial. It directly impacts production efficiency, product quality, and cost control.

1. Define Your Production Requirements

Before diving into the specifics of perfume filling machinery, it’s essential to understand your production needs clearly:

• Production Capacity
  How many bottles do you need to fill per day, week, or month?

  • For large volumes, consider a fully automatic perfume filling line with multiple filling heads.

  • For moderate volumes, a semi-automatic perfume filler or a compact automatic filler may be sufficient.

• Bottle Type and Size
  Even within the 60ml–100ml range, bottles vary in shape, material (glass or plastic), and neck design. Ensure the perfume bottle filler you choose is compatible with all the bottle types you use.

• Filling Accuracy
  Perfume is a high-value product, and filling accuracy directly impacts cost efficiency. Precision reduces waste and ensures consistency.

• Budget
  Your budget determines whether you can invest in semi-automatic machines for startups or fully automatic production lines for large-scale manufacturing.
  

2. Types of Filling Machines

• Advantages: Lower cost, flexible operation, suitable for small-batch and multi-variety production. Quick adjustments for different bottle sizes.

• Disadvantages: Relies on manual labor, lower efficiency, not ideal for mass production.

• Best For: Startups, custom perfume brands, laboratories.
  

Semi-Automatic Perfume Filling Machine (ZS-YTZL500Q)

Compact Semi-Automatic Perfume Filler (ZS-YTZL4S)

• Advantages: High efficiency, reduced labor costs, consistent filling accuracy, integrates with automatic perfume capping and labeling systems.

• Disadvantages: Higher initial investment, requires skilled maintenance, changeovers between bottle types may be more complex.

• Best For: Medium to large-scale production lines focusing on high efficiency and consistency.
  

Rotary Perfume Filling and Capping Machine

Automatic Perfume Filling Monoblock System

ZONESUN Perfume Filling & Sealing Line (ZS-FAL180XW)

3. Key Technical Features to Consider

When choosing the right perfume bottle filling machine, focus on the following technical aspects:

• Filling Method

  • Piston Filling: Uses piston motion for precise volume control. Suitable for liquids of varying viscosity.

  • Gravity Filling: Relies on liquid weight. Simple and cost-effective, but accuracy may vary.

  • Vacuum Filling (Negative Pressure Filling): Ideal for volatile, foamy, or alcohol-based perfumes. Creates a vacuum in the bottle to draw liquid in, minimizing evaporation and spillage.

  • Flowmeter Filling: Measures liquid through a flowmeter for extremely high accuracy.

  💡 Recommendation: For perfumes, due to their volatile and alcohol-based nature, a vacuum perfume filler or a piston filler is generally preferred. Vacuum systems are especially popular in the fragrance industry.

• Number of Filling Heads
  Ranges from 1-head (manual/small scale) to 8-heads or more (fully automatic). More heads = higher capacity.

  

  Single head Perfume Filling System
  

  High-precision Perfume Filling Accuracy Control
  

  Advanced Perfume Production Line

• Filling Accuracy & Stability
  Look for equipment with a small error margin and proven long-term stability.

• Material Compatibility
  Contact parts should be made from 316L stainless steel to prevent corrosion and maintain hygiene.

• Ease of Cleaning
  Perfume production often involves frequent fragrance changes. Choose machines that are easy to disassemble and clean.

• Anti-Drip System
  A good fragrance filling machine should include drip-proof technology to prevent product loss and bottle contamination.

• Explosion-Proof Design
  Since perfumes contain alcohol and are flammable, select a machine with explosion-proof motors and control systems for safety.

• Bottle Compatibility
  Ensure the machine can easily adjust to different heights and diameters of 60ml–100ml perfume bottles.

• Automation Integration
  Decide whether you also need automatic bottle feeding, capping (screw-on or crimping), and labeling functions. A fully integrated automatic perfume filling line can greatly improve efficiency.