ZONESUN ZS-FAL32-10 Bottled Water Packaging Integrated Line

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This turnkey solution for bottled water packaging is a complete and integrated production line that includes all the necessary components for producing high-quality bottled water. The line is designed to be efficient, easy to use, and requires minimal customization, making it an ideal solution for companies looking to streamline their operations and quickly start producing bottled water.

It includes a water treatment unit, which ensures that the water used in the production process is clean and safe to drink. The blow-molding unit is responsible for creating the bottles themselves, while the rinse-fill-cap unit cleans and fills the bottles with water before capping them off.

The labeling unit is responsible for labeling the bottles with branding and other necessary information, while the shrink wrapper unit securely wraps the bottles in plastic film for transport and distribution.

Overall, this turnkey solution for bottled water packaging is a comprehensive solution that covers all aspects of the production process for bottled water. With this solution, companies can quickly and easily start producing high-quality bottled water without the need for extensive customization or expertise in the various stages of the production process.

Whatever your packaging needs are, you can rely on ZONESUN.

Water treatment unit

1. Raw water tank + Raw water pump: The raw water tank is where the water to be treated is stored before it is processed. The raw water pump is used to transfer the water from the tank to the treatment system.


2. Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter: These are a series of filters that are used to remove various impurities from the water. The silica sand filter removes larger particles and sediment, the active carbon filter removes organic matter and chlorine, the sodium ion exchanger removes dissolved salts, the precision filter removes smaller particles, and the security filter provides an extra layer of protection against any remaining impurities.


3. Reverse osmosis (one level) system: Reverse osmosis is a process that uses pressure to separate dissolved solids and other impurities from the water. This system is designed to remove any remaining impurities that have not been removed by the previous filtration steps.


4. UV sterilizer: The UV sterilizer is used to kill any remaining bacteria, viruses, or other microorganisms that may be present in the water. This helps to ensure that the water is safe to drink and free from harmful pathogens.


5. Finished water tank + Pure water pump: The finished water tank is where the treated water is stored before it is transferred to the bottling unit. The pure water pump is used to transfer the water from the tank to the bottling unit.
Blow molding unit
1. Preforms feeder
2. Blow molding machine: The blow molding machine is responsible for inflating the plastic tube into the mold to create the desired bottle shape.
3. Cooling system: The cooling system is used to cool the bottles down after they have been molded, which helps them to retain their shape.

Rinsing, filling and capping unit

1. Bottle rinser: The bottle rinser uses a series of nozzles to rinse and clean the inside of the bottles before they are filled with water. This ensures that the bottles are free from any contaminants before they are filled.


2. Filling machine: The filling machine is responsible for filling the bottles with water. This machine uses a precision filling system to ensure that each bottle is filled to the correct level.


3. Capping machine: The capping machine is used to seal the bottles with a cap. This machine can apply a variety of different types of caps, including screw caps, snap-on caps, and push-in caps.


4. Conveyor system: The conveyor system is used to transport the bottles through the rinsing, filling, and capping process. The system is designed to be efficient and reliable, ensuring that the bottles are processed quickly and accurately.

Labeling unit

1. Hot melt glue labeling machine: The hot melt glue labeling machine is a monoblock system that uses a star wheel to hold and rotate the bottles as they are labeled with auto-feeding BOPP labels and wrap-around labels. This machine applies the labels using hot melt glue, which provides a strong and durable bond between the label and the bottle.


2. Sleeve labeling machine: The sleeve labeling machine is responsible for covering the bottles with a sleeve label. This machine uses a star wheel to hold and rotate the bottles as they are covered with the sleeve label.


3. Shrink tunnel: The shrink tunnel is used to seal the sleeve label onto the bottles. The tunnel uses heat to shrink the sleeve label onto the bottle, providing a tight and secure fit.

Shrink Wrapper Unit

1. Auto-film wrapper: The auto-film wrapper is used to wrap the bottles in plastic film. The wrapper can divide and split the bottles into groups, wrap them with film, and cut the film to the correct size.


2. Shrink tunnel: The shrink tunnel is used to seal the plastic film tightly around the bottles using heat. The tunnel uses a combination of heat and airflow to shrink the film around the bottles, providing a secure and tight package.
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Our company has been dedicated to the mechanical packaging industry for 15 years and possesses a strong technical and quality team, capable of providing customized services.