Description
The ZONESUN ZS-AFK180 is a fully automatic dual-head tracking vacuum capping machine designed for high-speed glass jars packaging lines. Operating at 55–60 bottles/min, it integrates cap sorting, cap placing, torque controlled tracking capping, mechanical vacuum suction sealing, and vacuum inspection into one continuous system. It creates a sealed vacuum chamber before tightening to achieve the preset vacuum level, ensuring products meet strict vacuum packaging standards.
The servo-driven tracking capping heads tighten caps precisely without damaging bottles or lids, guaranteeing consistent sealing quality.
Features
Smart Cap Placing & Dispensing
Precisely places caps onto bottle mouths as they move along the conveyor, enabling high-speed, zero-miss automatic pre-capping for smooth, continuous capping performance.
Automatic Cap Sorting & Orientation
Automatically sorts and orients messy caps from the hopper, ensuring each cap enters the feed track in the correct direction for smooth, high-speed, jamfree operation.
Constant Torque Tracking Capping
Applies controlled torque while tracking bottle movement to tighten caps accurately without damage, ensuring consistent sealing quality.
Mechanical Vacuum Suction Sealing
Creates a sealed vacuum chamber before capping to evacuate air and achieve the preset vacuum level, ensuring compliant vacuum-packaging quality.
Vacuum Inspection
Monitors the vacuum level of each sealed bottle to verify proper air removal and ensure consistent, reliable vacuum-packaging quality.
Servo-Controlled System
The machine is driven by a servo motor to achieve faster, more stable capping performance.
Bottle Guiding Structure
Prevents bottles from falling during high-speed capping, ensuring smooth and safe operation.
Benefits
High-Speed Output
Dual-head tracking design supports 55–60 bottles/min, ideal for medium to largescale production.
Consistent Vacuum Quality
Mechanical vacuum chamber ensures each bottle reaches the preset vacuum level (−50 to −70 kPa).
Damage-Free Capping
Torque-controlled tracking capping protects both caps and bottles.
Stable & Continuous Operation
Integrated cap sorting, placing, capping, and vacuum sealing minimize downtime.
Wide Application
Suitable for food, daily chemical, and cosmetics industries.
Specifications
Model: ZS-AFK180
Bottle Material: Glass jar bottles
Bottle Specifications:
Cap Ø38–Ø80 mm; Bottle Ø50–Ø80 mm; Height 65–200 mm
Production Capacity: 55–60 bottles/min
Capping Heads: 2 heads (followtype)
Capping Torque: 5–25 kg·cm
Power Supply: AC 380 V, 50 Hz
Conveyor Power: 0.75 kW
Total Power: ~5 kW (including cap sorter)
Air Source: >0.5 MPa
Air Consumption: 0.3 m³/min
Vacuum Level: –50 to –70 kPa
Conveyor Height: 800 ± 30 mm
Conveyor Speed: 0–15 m/min (frequency adjustable)
Application
Ideal for vacuum-sealed glass jar products such as sauces, pickles, condiments, canned foods, and other vacuum-required packaging.
The machine integrates seamlessly with filling, labeling, and packaging systems for a complete production line.
PLACING & DISPENSING
Precisely places caps onto bottle mouths as they move along the conveyor, enabling high-speed, zero-miss automatic pre-capping for smooth, continuous capping performance.
SORTING & ORIENTATION
Automatically sorts and orients messy caps from the hopper, ensuring each cap enters the feed track in the correct direction for smooth, high-speed, jam-free operation.
TRACKING CAPPING
Applies controlled torque while tracking bottle movement to tighten caps accurately without damage, ensuring consistent sealing quality.
SUCTION SEALING
Creates a sealed vacuum chamber before capping to evacuate air and achieve the preset vacuum level, ensuring compliant vacuum-packaging quality.
VACUUM INSPECTION
Monitors the vacuum level of each sealed bottle to verify proper air removal and ensure consistent, reliable vacuum-packaging quality.
