This complete system seamlessly combines a robust bottle conveyor, a precision filling machine, a reliable capping system, and a high-speed labeling machine. Engineered for optimal performance and minimal downtime, our line ensures consistent, high-quality output, maximizing your production capacity and reducing labor costs. Built with durable, food-grade materials, it meets the highest industry standards for safety and hygiene. Increase your production efficiency and profitability with this comprehensive solution.
Parameter
Filling machine
| Machine Model | ZS-SV4HS |
|---|---|
| Machine Voltage | 110/220V, 50–60Hz |
| Power | Approx. 6 kW |
| Filling Range | 100–1000 ml (customizable) |
| Filling Speed | Approx. 30–70 bottles/min (depending on bottle size and filling material) |
| Filling Error | Approx. ±0.5% |
| Air Pressure | 0.5–0.8 MPa |
| Conveyor Belt Size | Approx. 114 × 2000 mm (W × L) |
| Machine Weight | Approx. 130 kg |
| Package Size | Approx. 2070 × 760 × 1670 mm |
| Package Weight | Approx. 275 kg |
Capping Machine
| Machine Model | ZS-XG445A |
|---|---|
| Voltage | 110/220V |
| Power | 900 W |
| Production Capacity | 5–23 bottles/min (varies based on bottle and cap size) |
| Material | 304 Stainless Steel |
| Air Pressure | 0.6–0.8 MPa |
| Suitable Bottles | Customized based on sample |
| Cap Feeding Method Pneumatic Fetch | |
| Capping Method Servo Drive Screw Capping | |
| Machine Dimensions | Approx. 4520 × 1480 × 2400 mm |
Labeling Machine
| Machine Model | ZS-TB260R |
|---|---|
| Power Supply | AC220V, 50/60Hz, 1000W |
| Labeling Capacity | 25–50 bottles/min (depends on bottle size) |
| Labeling Accuracy | ±1.0 mm |
| Suitable Bottle Diameter | Φ12–100 mm |
| Label Size (L) | 20–300 mm × (H) 15–150 mm (customizable) |
| Label Roll Inner Diameter | Φ76 mm |
| Label Roll Outer Diameter | Φ350 mm |
| Conveyor Size | 112 × 2000 mm (W × L) |
| Machine Size (L × W × H) | Approx. 2000 × 820 × 1380 mm |
| Machine Weight | Approx. 180 kg |
| Packing Size (L × W × H) | Approx. 2100 × 890 × 1520 mm |
| Package Weight | Approx. 250 kg |
BOTTLE CONVEYOR
The conveyor transfers bottles between the filling, trigger-cap capping, and labeling stations.
SERVO FILLING SYSTEM
The servo-controlled filling system dispenses liquid into bottles with adjustable filling parameters.
MULTIPLE FILLING HEADS
Multiple filling heads process several bottles during each filling cycle to support line output.
TRIGGER CAP FEEDING
The cap-feeding section supplies trigger sprayers to the capping station for automatic placement.
TRIGGER SPRAYER POSITIONING
The positioning mechanism aligns each trigger sprayer with the bottle neck before tightening.
SERVO CAPPING SYSTEM
The capping system tightens the trigger sprayer onto the filled bottle as it moves through the line.
LABELING STATION
The labeling station applies labels to bottles after filling and capping.
LABEL APPLICATION MECHANISM
The application mechanism presses the label onto the bottle surface as the container passes through the labeling unit.
