Introducing ZONESUN’s high-performance filling and capping production line—engineered for precision, speed, and versatility. Equipped with a 12-head piston filling system, it ensures consistent and accurate dosing for both aqueous and viscous products. Compatible with round, square, and flat bottle shapes, this multifunctional line adapts to varied packaging needs across cosmetics, chemicals, food, and household industries. The integrated 8-head capping unit guarantees fast bottle feeding, automatic cap positioning, and secure sealing, optimizing throughput while maintaining seal integrity. Designed for efficiency and reliability, this system helps elevate productivity and ensures a smooth packaging workflow.
Filling machine:
Specification
Applicable Product Range 1000–2500ml non-corrosive liquids (thin or viscous)
Container Size Diameter: 60–Ø150mm; Height: 250–350mm (customizable for special shapes)
Filling Accuracy <1kg: -3~+4g; 1–3kg: -4~+6g (based on stable, bubble-free material after ≥4 hrs)
Production Capacity ≥5000 bottles/hour (tested with 1000ml dishwashing liquid)
Power Supply / Consumption Three-phase 380V, 50Hz AC
Air Source Requirement ≥0.5MPa clean stable air / ≤0.3 m³/min
Noise Level <78dB
Machine Dimensions (L×W×H) 2032mm × 1453mm × 3000mm
Machine Weight Approx. 2000Kg
Capping machine:
Item Specification
Applicable Bottle Type Customized per customer requirements
Number of Capping Heads 8 heads
Overall Dimensions (L×W×H) 2000mm × 1800mm × 2950mm (for reference)
Host Power 5kW
Host Weight 4000kg
Capping Torque Control Method Permanent magnet clutch
Production Capacity >80 bottles per minute
Air Source Requirement 0.5MPa–0.6MPa clean, stable compressed air
Power Supply 400V, 50Hz
CAPACITY HOPPER
Made from 316 stainless steel, the hopper can be customized in a square or round configuration. Its durable construction supports corrosion resistance and contamination control.
12 FILLING NOZZLES
The piston filling system provides accurate, consistent dosing for water-based and viscous materials.
LID ORGANIZER
The lid organizer arranges caps in order and feeds them to the capping machine to simplify the workflow.
COVER-FEEDING CHANNEL
Connected to the lid organizer, the cover-feeding channel automatically controls the cap-feeding speed for smoother operation.
8 CAPPING HEADS
Permanent-magnet clutches control capping torque to help prevent caps from slipping while maintaining a secure fit.
