Description
The ZONESUN ZS-FAL180V9 is a fully automatic servo tracking filling and vacuum capping production line designed for high-speed packaging of jams, sauces, and similar viscous products into glass jars. It integrates a 6-head servo piston filling machine, steam vacuum capping unit, and high-speed labeling system, achieving up to 5,000 bottles per hour. With precise filling accuracy (±1%), hygienic SUS316 stainless steel contact parts, and customizable conveyor and cap sorting, this line ensures efficient, reliable, and food-safe production for medium to large-scale manufacturers.
Key Features
- 6-Head Servo Piston Filling — High-speed, synchronized filling for consistent output up to 5,000 BPH
- Steam Vacuum Capping — Creates airtight seals for extended shelf life and food safety
- High-Speed Labeling System — Integrated inline labeling for complete turnkey production
- Filling Accuracy ±1% — Servo-driven precision for consistent fill volumes
- SUS316 Stainless Steel Contact Parts — Food-grade, corrosion-resistant, and easy to clean
- Wide Filling Range — 100–1000ml standard, customizable for larger volumes
- Customizable Conveyor & Cap Sorting — Adapts to different jar sizes and cap types
- Dual Voltage — 220V / 380V, 50–60Hz available
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZS-FAL180V9 (Filling Unit: ZS-VTPF6) |
| Voltage | 220V / 380V, 50–60Hz (customizable) |
| Power | 6 kW |
| Filling Speed | 2,000–5,000 BPH (depends on volume & material) |
| Filling Range | 100–1,000ml (customizable) |
| Filling Accuracy | ±1% |
| Filling Pump | Servo piston pump |
| Contact Parts Material | SUS316 stainless steel |
| Air Supply | 0.6–0.7 MPa, 0.6–0.7 m³/min |
| Machine Dimensions (L×W×H) | 8,000 × 1,500 × 2,100 mm |
| Machine Weight | 1,200 kg |
OPERATION PANEL
Parameters like filling volume can be set easily. Parameter setting can be showed more intuitively.
6 FILLING HEADS
Quantity of tracking filling nozzle is customizable, filling is controlled by precise servo piston pump.
CAP SORTER
Using electric rotation cover sorting method offers lower operating noise and smoother cap alignment.
CAPPING STRUCTURE
Before sealing, steam displaces headspace air, then dual belts tighten the cap for efficient, high-quality capping.
LABELING STRUCTURE
The star wheel can separate bottles efficiently, it suits single side, double sides and wrap-around labeling.
Suitable Products & Applications
Jams & Preserves
Strawberry, blueberry, apricot jam in glass jars
Sauces & Pastes
Tomato sauce, chili paste, peanut butter
Honey & Syrups
Natural honey, maple syrup, glucose
Condiments
Mustard, mayonnaise, salad dressing
Cosmetic Creams
Body cream, hair mask, face gel in jars
Medium to Large Factories
2,000–5,000 BPH continuous production