Revolutionize your capping process with our high-speed, dual-lane wad inserting machine. This innovative machine seamlessly integrates a cap elevator for efficient feeding, guiding caps through dual-lane tracks to a rotary star wheel design. Each stage operates with dual work stations for maximized output. A precise sensor system detects each cap before wad insertion, ensuring only properly positioned caps receive aluminum foil liners. Our double-headed wad placement mechanism accurately inserts pre-cut wads from magazines. Caps lacking wads are reliably rejected via a rejection chute. Achieve speeds of 60-80 caps per minute with this robust, customizable machine, ideal for flat caps. Conical caps require a vibratory bowl feeder (available as an add-on).
Parameter
Model ZS-WIM03
Voltage 220V / 110V
Power 2 kW
Capacity 60–80 pcs/min
Working Head 2 heads
Size 210 × 148 × 196 cm
Weight About 400 kg
Packing Size 129 × 110 × 158 cm (Machine)
104 × 97 × 210 cm (Elevator)
Gross Weight 266 kg (Machine)
155 kg (Elevator)
CAP ELEVATOR
The cap elevator feeds caps continuously into the dual-lane conveying tracks for the next stage of processing.
ROTARY STAR WHEEL
The rotary star wheel guides and positions caps as they move through the dual-lane system.
DOUBLE-HEAD WAD INSERTING MECHANISM
The double-head mechanism picks pre-cut wads from the magazines and inserts them into the positioned caps.
CAP AND WAD DETECTION
Sensors detect cap position before insertion, while caps without an inserted wad are directed to the rejection chute.
