ZONESUN ZS-FAL180V14 Turnkey Vial Filling, Capping & Labeling Line
The ZONESUN ZS-FAL180V14 is a GMP-oriented turnkey vial filling line for injectable products, vaccines, veterinary drugs, and other sterile liquids. It integrates water purification, mixing, feeding, filling, stopper insertion, capping, crimping, and labeling in one automated system. A Class 100 laminar flow hood reduces contamination risks, and SUS316L stainless steel contact parts ensure hygiene. Servo-controlled ceramic piston pumps deliver ±0.02 ml accuracy at 30 ml fill volume. With dual-head filling and speeds of 3,600–4,800 vials/hour, the line offers customizable filling ranges, tank capacities, and head configurations for diverse pharmaceutical needs.
Key Features
- Water Purification System — Removes impurities and minerals from source water via softening resin, activated carbon, and quartz sand filtration to provide high-purity process water.
- Jacketed Mixing Tank — Ensures uniform blending of ingredients with variable frequency mixing (0–62 RPM) and precise temperature control.
- Servo Ceramic Plunger Pump — High-precision ceramic pumps deliver accurate and repeatable dosing with excellent wear and corrosion resistance.
- Vibratory Feeding System — Automatically orients and supplies rubber stoppers and aluminum caps for uninterrupted high-speed production.
- Cam Driven System — Coordinates stopper insertion, pressing, and capping stations for reliable 60–80 BPM performance.
- Side Belt Labeling Structure — Accurate side labeling for vials at 40–120 bottles/min with ±1.0 mm precision.
- Laminar Flow Hood — Provides ISO Class 5 clean airflow over the filling area to minimize airborne contamination.
Benefits
- Aseptic & GMP Compliant — Laminar flow hood and SUS316L contact parts ensure sterility.
- High Accuracy — ±0.02 ml filling precision with ceramic pumps.
- Efficient — 3,600–4,800 vials/hour with fully integrated line.
- Flexible — Customizable tank capacity, filling range, and head configurations.
- Reliable — Servo and cam systems for stable, high-speed operation.
Technical Specifications
| Module | Model | Key Parameters |
|---|---|---|
| Water Purification | ZS-WP500L | 500 L/H | Conductivity 1–10 μS/cm | 220V 50Hz |
| Jacketed Mixing Tank | ZS-VMB100RH | 100 L (customizable) | SUS316L | 0–62 RPM |
| Vial Filling & Crimping | ZS-AFC39F | 60–80 bottles/min | 2 filling heads | 30 ml (customizable) | ±3% |
| Labeling | ZS-TB821 | 40–120 bottles/min | ±1.0 mm accuracy |
Applications
Ideal for sterile filling of injectable vials, vaccines, veterinary drugs, diagnostic reagents, and other pharmaceutical liquids. Suitable for GMP-compliant production in pharmaceutical and biotech industries.
