ZONESUN ZS-RG001 Benchtop Automatic Aluminum Foil Liner Inserting Machine for Bottle Caps
The ZONESUN ZS-RG001 is an automatic desktop aluminum foil liner inserting machine designed for inserting foil liners into bottle caps to improve sealing and packaging efficiency. It integrates cap feeding, liner placement, and optional rejection in a compact system, operating at 20–35 pieces per minute. A stable conveyor and precise inserting mechanism ensure accurate positioning and smooth operation. The optional reject device automatically removes caps without liners for consistent quality. Suitable for food, beverage, pharmaceutical, cosmetic, and daily chemical packaging.
Key Features
- Touch-Screen Control – Centralized machine operation with clearly arranged start and emergency-stop controls for convenient daily use.
- Automatic Liner Feeding & Insertion – Vertical feeding and insertion mechanism supplies aluminum foil liners to the working position and inserts them into bottle caps automatically.
- Adjustable Cap Positioning – Adjustable guide and positioning components align caps with the insertion station, adaptable to compatible cap sizes (30–80 mm, customizable).
- Dedicated Liner Feeding Mechanism – Guides individual aluminum foil liners toward the insertion head for orderly, continuous operation.
- Optional Reject System – Automatically detects and rejects caps without inserted aluminum foil liners, ensuring only qualified caps are delivered.
- Integrated Conveyor Drive – Motor-driven conveyor transports caps through the working station for continuous processing at 20–35 pcs/min.
Benefits
- Improved Sealing – Accurately inserts aluminum foil liners for better airtight performance and tamper evidence.
- Labor Saving – Fully automatic feeding and insertion reduces manual work on the packaging line.
- Quality Control – Optional reject system ensures only properly lined caps proceed to the next stage.
- Flexible – Adjustable positioning supports different cap sizes (30–80 mm, customizable).
- Compact Design – Tabletop machine suitable for limited workspace and easy integration into existing lines.
Technical Specifications
| Model | ZS-RG001 |
|---|---|
| Voltage | 110V / 220V |
| Power | 200 W |
| Working Heads | 1 |
| Applicable Cap Diameter | 30–80 mm (customizable) |
| Production Speed | 20–35 pcs/min |
| Machine Weight | 160 kg |
Applications
Ideal for automatically inserting aluminum foil liners into bottle caps used in the following industries:
- Food & beverage – sauce bottles, condiment jars, beverage caps
- Pharmaceutical – medicine bottles, supplement containers
- Cosmetics – lotion bottles, cream jars, shampoo caps
- Daily chemical – detergent bottles, cleaning product caps
Suitable for improving sealing quality and production efficiency of capped products requiring aluminum foil liner insertion.
Component Details
Touch-Screen Control Panel
Centralized touch-screen interface with clearly arranged start and emergency-stop controls for convenient daily operation and parameter adjustment.
Automatic Liner Feeding & Insertion Mechanism
Vertical feeding and insertion mechanism automatically supplies aluminum foil liners to the working position and inserts them precisely into bottle caps for consistent, continuous operation.
Adjustable Cap Positioning System
Adjustable guide and positioning components align caps with the insertion station, allowing the setup to be adapted to compatible cap sizes from 30–80 mm (customizable).
Optional Reject System
Automatically detects caps without inserted aluminum foil liners and removes them from the production flow, ensuring only properly lined caps proceed to the next packaging stage.
Integrated Conveyor Drive
Motor-driven conveyor transports caps smoothly through the working station for continuous processing at 20–35 pcs/min, supporting uninterrupted production line operation.
