Overview
The ZONESUN ZS-SVGT4D is a fully automatic servo-driven dual-system filling machine that combines a peristaltic pump (for low-viscosity liquids) and a servo piston pump (for high-viscosity pastes and creams) in a single machine platform. With 2 peristaltic nozzles + 4 piston nozzles, anti-drip servo diving nozzles, a 90L hopper with optional mixing and heating, and a customizable chain conveyor, it handles the full viscosity spectrum — from thin serums and facial oils to thick creams, lotions, glycerin, and shampoos — at 20–70 bottles per minute with ±1% filling accuracy. Available in 110V and 220V, the ZS-SVGT4D is an ideal multi-product filling solution for cosmetic, personal care, and pharmaceutical production lines.
Technical Parameters
- Model: ZS-SVGT4D
- Voltage: 110V / 220V, 50–60Hz, 4 kW
- Filling Pump: Peristaltic pump + servo piston pump (dual system)
- Recommended Fill Range: 30–300 ml (customizable)
- Max Peristaltic Pump Flow Rate: 12 L/min
- Hopper Capacity: 90 L
- Filling Nozzles: 2 peristaltic pump nozzles + 4 piston pump nozzles
- Working Capacity: 20–70 bottles/min
- Filling Accuracy: ±1%
- Air Pressure: 0.5–0.8 MPa
- Machine Dimensions: 3000 × 915 × 1850 mm (L × W × H)
- Package Size: 1880 × 1070 × 2000 mm (L × W × H)
- Package Weight: ~496 kg
CONTROL PANEL
Allows quick adjustment of filling volume, speed, and operating parameters for different lotions, creams, gels, and cosmetic products, helping improve changeover efficiency.
PERISTALTIC PUMP
Designed for low-viscosity liquids with quick tube replacement, reducing product residue and minimizing cross-contamination during production.
SERVO PISTON PUMP
Suitable for high-viscosity materials with customizable filling ranges and precise volume adjustment for creams, gels, lotions, and paste products.
ANTI-DRIP NOZZLES
Uses a bottom-up diving filling method to reduce foaming, prevent dripping, and improve filling consistency for viscous materials.
90 L HOPPER
Large-capacity hopper supports continuous production and can be equipped with optional stirring and heating for thick cosmetic materials.
PISTON PUMP
Continuously feeds high-viscosity products into the hopper, helping maintain stable material supply and smooth filling performance.
CHAIN CONVEYOR
Conveyor dimensions can be customized to accommodate different bottle sizes, production layouts, and filling requirements.
STABLE ELECTRICAL
Coordinates filling pumps, nozzles, and conveyor operation to ensure smooth machine performance and stable production.
Key Features
- Dual-System Filling — Peristaltic + Servo Piston Pump in One Machine: The ZS-SVGT4D integrates two independent filling systems on a single platform: a peristaltic pump system (2 nozzles, max 12 L/min) for thin, low-viscosity liquids, and a servo piston pump system (4 nozzles) for thick, high-viscosity pastes and creams. Operators can switch between systems to handle different product viscosities without purchasing or maintaining separate machines for each product type.
- Anti-Drip Servo Diving Nozzles — Clean, Precise Filling: Servo-controlled diving nozzles descend into the container before filling begins and retract after fill completion, keeping the nozzle tip submerged in product throughout the fill cycle. This bottom-up fill approach combined with anti-drip valve control eliminates post-fill dripping and product contamination on bottle exteriors — critical for premium cosmetic and personal care packaging presentation.
- 20–70 Bottles/Min High-Speed Output — Dual Nozzle Configuration: Six filling nozzles (2 peristaltic + 4 piston) operating simultaneously deliver 20–70 bottles per minute throughput, supporting high-volume cosmetic and personal care production line requirements across both liquid and paste product formats.
- ±1% Filling Accuracy — Servo Motor Precision: Servo motor control of piston pump stroke and peristaltic pump speed delivers ±1% fill volume accuracy across the 30–300 ml range, reducing product giveaway and ensuring consistent fill levels for retail presentation and regulatory compliance.
- 90L Large-Capacity Hopper with Optional Mixing & Heating: The oversized 90L hopper reduces refill frequency during production runs. Optional integrated mixing agitator prevents settling of suspension formulations, and optional jacket heating maintains temperature-sensitive products (such as waxes, balms, and heated lotions) at the required processing viscosity throughout the fill cycle.
- Customizable Chain Conveyor — Multi-Format Bottle Compatibility: The adjustable chain conveyor accommodates a wide range of bottle diameters, heights, and shapes, enabling rapid changeover between different container formats across multiple product SKUs without specialized tooling or extended downtime.
- Dual Voltage (110V / 220V) — Global Deployment Ready: Available in both 110V and 220V configurations, enabling installation in North American, European, and Asian manufacturing facilities without electrical infrastructure modification.
Applications
- Cosmetic Serum & Facial Oil Filling: High-speed filling of thin cosmetic serums, facial oils, vitamin C solutions, hyaluronic acid liquids, and essence toners into dropper bottles, pump bottles, and glass vials using the peristaltic pump system for gentle, accurate low-viscosity liquid dosing.
- Face Cream & Body Lotion Filling: Servo piston pump filling of face creams, body lotions, moisturizers, BB creams, and sunscreen formulations into jars, tubes, and pump bottles requiring consistent fill volumes and clean, drip-free nozzle retraction for premium retail presentation.
- Shampoo & Hair Care Filling: High-viscosity filling of shampoos, conditioners, hair masks, and scalp treatment products into squeeze bottles and pump dispensers using the servo piston pump system for accurate dosing of thick, non-Newtonian formulations.
- Glycerin & Thick Liquid Filling: Precision filling of glycerin, aloe vera gel, hand sanitizer gel, and other high-viscosity liquid formulations requiring servo piston pump control to maintain fill accuracy across varying product temperatures and viscosity ranges.
- Pharmaceutical Liquid & Topical Filling: Filling of pharmaceutical oral liquids, topical gels, antiseptic solutions, and OTC liquid medicines into bottles and containers requiring ±1% fill accuracy and anti-drip nozzle control to meet GMP cleanliness and dosing accuracy standards.
- Personal Care & Household Product Filling: Filling of hand soaps, body washes, dishwashing liquids, fabric softeners, and household cleaning liquids across the full viscosity range using either the peristaltic or piston pump system depending on product rheology and required fill speed.