This automatic capping machine is specially engineered for trigger pump bottles with long internal tubes. It efficiently feeds caps and tightens them with precision, ensuring smooth and consistent operation. Ideal for high-end cosmetic and daily chemical production lines, the machine offers reliable performance, hygienic stainless steel construction, and compatibility with various bottle types. Its servo-driven capping system and pneumatic cap fetching mechanism make it a smart solution for streamlined packaging workflows.
Parameter Specification
| Machine Model | ZS-XG445 |
| Voltage | 110V / 220V |
| Power | 900W |
| Capacity | 5–25 bottles/min (depends on bottle and cap size) |
| Material | SUS 304 Stainless Steel |
| Air Pressure | 0.6–0.8 MPa |
| Suitable Bottles | Based on customer sample |
| Cap Feeding Method | Pneumatic fetch |
| Capping Method | Servo motor-driven screwing |
| Machine Dimensions | Approx. 2900 × 950 × 2000 mm |
| Packaging Dimensions | Machine: 3020 × 905 × 2140 mm Vibratory Bowl Sorter: 1870 × 1220 × 840 mm |
| Packaging Weight | Machine: Approx. 600 kg Vibratory Bowl Sorter: Approx. 316 kg |
Key Highlights
- Servo-Driven Precision Capping — High-torque servo motor ensures consistent torque and multi-rotation capping accuracy for trigger pump caps.
- Automatic Vibratory Bowl Cap Feeder — Custom-designed vibratory bowl sorts and feeds trigger sprayer caps automatically, reducing manual intervention.
- Pneumatic Cap Fetching — Pneumatic pick-and-place mechanism reliably transfers caps to the capping head with minimal downtime.
- SUS 304 Stainless Steel Construction — Hygienic, corrosion-resistant frame meets food-grade and pharmaceutical production standards.
- PLC + Touchscreen Control — Intuitive PLC interface with Andon tower light and photoelectric sensor for real-time status monitoring.
- Flexible Compatibility — Adjustable for various trigger pump bottle sizes based on customer samples; supports 110V and 220V configurations.
Applications
- Cosmetics & Personal Care — Shampoo, conditioner, body wash, facial mist, hair spray, and pump-top lotion bottles.
- Daily Chemical & Household Products — Cleaning sprays, disinfectants, laundry detergent, and surface cleaners in trigger pump packaging.
- Pharmaceutical & Healthcare — Nasal sprays, throat sprays, and other pump-dispensed medical liquids requiring precise capping torque.
- Industrial & Chemical Packaging — Lubricants, solvents, and specialty chemicals packaged in trigger pump bottles.
- Food & Beverage — Cooking oils, vinegar misters, and condiment sprayers with long internal tube assemblies.
VIBRATORY BOWL
The vibratory bowl is custom designed for trigger sprayers and includes a controller.
CAP FEEDING
The feeding conveyor sorts and supplies caps. Its motorized belt drive and adjustable position support cap transfer to the capping station.
SERVO CAPPING
The servo-driven capping mechanism provides precise centering, high torque, multiple rotations and smooth operation.
PLC CONTROL
The PLC interface provides straightforward machine operation.
ANDON SYSTEM
The Andon tower light provides visual machine-status indication.
PHOTOELECTRIC SENSOR
The photoelectric sensor supports responsive product detection.
AIR SUPPLY REQUIREMENT
An external air compressor is required and is sold separately.
